Automated floor sander

• US 7,435,160 B2
• Filed: 03/10/2006
• Issued: 10/14/2008
• Est. Priority Date: 03/10/2006
• Status: Expired due to Fees

• Current Assignee: Glenn L. Marrs III
• Original Assignee: Glenn L. Marrs III
• Inventors: Marrs, Glenn L. III
• Primary Examiner(s): Morgan; Eileen P.
• Application Number:
  US11/372,264
• Publication Number:
  US 20070212982A1
• Time in Patent Office: 949 Days
• Field of Search: 451/11, 451/350, 451/355, 451/915
• US Class Current: 451/11
• CPC Class Codes: B24B 21/04 for grinding plane surfaces
• CPC Class Codes: B24B 21/20 for controlling or adjusting the tracking or the tension of the grinding belt
• CPC Class Codes: B24B 7/188 with cylinder- or belt-type tools

Abstract

The automated floor sander includes numerous devices and mechanisms to facilitate the task of the operator of the machine. The machine includes a variable speed drive mechanism, enabling the operator to select the desired travel speed over the surface in order to optimize results. Another feature is the automated sanding drum lifting and lowering mechanism, which automatically raises and lowers the drum if the travel speed of the machine respectively decreases or increases below or above a predetermined point. A manual mechanism for controlling drum height is also provided. Yet another feature is a novel mechanism for automatically centering the sanding belt on its tension roller, which mechanism greatly reduces wear and tear on the belt and friction in the system when the belt reaches one end of the tension roller. These mechanisms may be incorporated separately from one another or in combination in a single machine, as desired.

Claims

1. An automated floor sander, comprising:

a chassis;

a sanding drum disposed laterally across said chassis;

a sanding drum drive motor disposed with said chassis, selectively driving said sanding drum;

a sanding belt tension roller disposed laterally across said chassis;

an endless sanding belt disposed about said sanding drum and said tension roller;

an articulated support and drive axle and wheel assembly disposed laterally across said chassis;

a propulsion motor communicating mechanically with said support and drive axle and wheel assembly;

a support and drive wheel axle and wheel assembly height adjustment mechanism disposed with said chassis, selectively adjusting the height of said support and drive axle and wheel assembly;

an elongate handle extending from said chassis, said handle having a chassis attachment end and a distal operator control end opposite the chassis attachment end;

an operator controlled, electronic propulsion motor speed control mechanism disposed within said handle, communicating with said propulsion motor;

an automated, propulsion speed controlled, support and drive axle and wheel assembly lifting and lowering mechanism disposed with said chassis, and communicating electrically and mechanically with said support and drive axle and wheel assembly; and

an automated sanding belt centering mechanism, supporting said tension roller.

2. The automated floor sander according to claim 1, further including:

an articulated handle extension, extending from the distal operator control end of said handle; and

a speed control rheostat, communicating mechanically with said articulated handle extension and electronically with said propulsion motor.

3. The automated floor sander according to claim 1, further including a quick release sanding drum drive motor attachment mechanism disposed with said chassis and said sanding drum drive motor.

4. The automated floor sander according to claim 1, wherein said support and drive axle and wheel assembly further includes:

an axle and propulsion motor support arm, pivotally disposed within said chassis;

said propulsion motor and said support and drive axle and wheel assembly being rigidly secured to said axle and propulsion motor support arm, and articulating therewith; and

said support and drive axle and wheel assembly lifting and lowering mechanism being connected to said axle and propulsion motor support arm.

5. An automated floor sander, comprising:

a chassis;

a sanding drum disposed laterally across said chassis;

a sanding drum drive motor disposed with said chassis, selectively driving said sanding drum;

an endless sanding belt disposed about said sanding drum;

an articulated support and drive axle and wheel assembly disposed laterally across said chassis;

a propulsion motor communicating mechanically with said support and drive axle and wheel assembly;

a support and drive wheel axle and wheel assembly height adjustment mechanism disposed with said chassis, selectively adjusting the height of said support and drive axle and wheel assembly;

an elongate handle extending from said chassis, said handle having a chassis attachment end and a distal operator control end opposite the chassis attachment end; and

an operator controlled, electronic propulsion motor speed control mechanism disposed within said handle, communicating with said propulsion motor.

6. The automated floor sander according to claim 5, further including an automated, propulsion speed controlled, support and drive axle and wheel assembly lifting and lowering mechanism disposed with said chassis, and communicating electrically and mechanically with said support and drive axle and wheel assembly.

7. The automated floor sander according to claim 5, further including:

a sanding belt tension roller disposed laterally across said chassis; and

an automated sanding belt centering mechanism, supporting said tension roller.

8. The automated floor sander according to claim 5, further including:

an articulated handle extension, extending from the distal operator control end of said handle; and

a speed control rheostat, communicating mechanically with said articulated handle extension and electronically with said propulsion motor.

9. The automated floor sander according to claim 5, further including a quick release sanding drum drive motor attachment mechanism disposed with said chassis and said sanding drum drive motor.

10. The automated floor sander according to claim 5, wherein said support and drive axle and wheel assembly further includes:

an axle and propulsion motor support arm, pivotally disposed within said chassis;

said propulsion motor and said support and drive axle and wheel assembly being rigidly secured to said axle and propulsion motor support arm, and articulating therewith; and

a support and drive axle and wheel assembly lifting and lowering mechanism connected to said axle and propulsion motor support arm.

11. An automated floor sander, comprising:

a chassis;

a sanding drum disposed laterally across said chassis;

a sanding drum drive motor disposed with said chassis, selectively driving said sanding drum;

a tension roller articulation mechanism disposed with said chassis;

a sanding belt tension roller extending from said tension roller articulation mechanism, said tension roller further including mutually opposed first and second ends, said tension roller and said sanding drum further defining a belt tension plane therebetween;

a first and a second flange disposed respectively upon the first and second ends of said sanding belt tension roller;

an endless sanding belt disposed about said sanding drum and said tension roller;

a support axle and wheel assembly disposed laterally across said chassis; and

an elongated handle extending from said chassis, said handle having a chassis attachment end and a distal operator control end opposite the chassis attachment end;

whereby

said sanding belt is automatically cenered upon said tension roller due to contact with one said flange upon said tension roller and resulting articulation of said tension roller relative to said sanding drum.

12. The automated floor sander according to claim 11, further comprising:

an articulated support and drive wheel axle and wheel assembly height adjustment mechanism disposed with said chassis, selectively adjusting the height of said support and drive wheel assembly; and

an operator controlled, electronic propulsion motor speed control mechanism disposed within said handle, communicating with said propulsion motor.

13. The automated floor sander according to claim 11, further including an automated, propulsion speed controlled, support and drive axle and wheel assembly lifting and lowering mechanism disposed with said chassis, and communicating electrically and mechanically with said support and drive axle and wheel assembly.

14. The automated floor sander according to claim 11, further including:

an articulated handle extension, extending from the distal operator control end of said handle; and

a speed control rheostat, communicating mechanically with said articulated handle extension and electronically with said propulsion motor.

15. The automated floor sander according to claim 11, further including a quick release sanding drum drive motor attachment mechanism disposed with said chassis and said sanding drum drive motor.

16. The automated floor sander according to claim 11, wherein said support and drive axle and wheel assembly further includes:

a propulsion motor communicating mechanically with said support axel and wheel assembly;

an axle and propulsion motor support arm, pivotally disposed within said chassis;

said propulsion motor and said support and drive wheel assembly being rigidly secured to said axle and propulsion motor support arm, and articulating therewith; and

a support and drive wheel assembly lifting and lowering mechanism connected to said axle and propulsion motor support arm.