Systems and methods for self-synchronized digital sampling

• US 7,437,272 B2
• Filed: 11/01/2005
• Issued: 10/14/2008
• Est. Priority Date: 11/01/2005
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Samson, John R. Jr.
• Primary Examiner(s): Nghiem; Michael P.
• Assistant Examiner(s): KHUU, HIEN DIEU THI
• Application Number:
  US11/264,566
• Publication Number:
  US 20070095142A1
• Time in Patent Office: 1,078 Days
• Field of Search: 702/183
• US Class Current: 702/183
• CPC Class Codes: G01M 13/045 Acoustic or vibration analysis
• CPC Class Codes: G01N 2291/2693 Rotor or turbine parts
• CPC Class Codes: G01N 2291/2696 Wheels, Gears, Bearings
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/46 by spectral analysis, e.g. Fourier analysis or wavelet analysis spectral signal processing per se G06F17/14

Abstract

Systems and methods for self-synchronized data sampling are provided. In one embodiment, a system for capturing synchronous data samples is provided. The system includes an analog to digital converter adapted to capture signals from one or more sensors and convert the signals into a stream of digital data samples at a sampling frequency determined by a sampling control signal; and a synchronizer coupled to the analog to digital converter and adapted to receive a rotational frequency signal from a rotating machine, wherein the synchronizer is further adapted to generate the sampling control signal, and wherein the sampling control signal is based on the rotational frequency signal.

Claims

1. A method for synchronous data frequency analysis, the method comprising:

receiving a rotational frequency signal representing a rotational frequency of a rotating machine;

generating a sampling control signal based on the rotational frequency signal;

capturing one or more signals at a sampling frequency based on the sampling control signal to produce a sequence of synchronized data samples; and

analyzing the sequence of synchronized data samples;

wherein when the rotational frequency indicates the rotating machine is operating at a normal operating speed, the sampling frequency is proportional to the rotational frequency of the rotating machine; and

wherein when the rotational frequency indicates the rotating machine is operating at below the normal operating speed, the sampling frequency is equal to a nominal sampling frequency.

2. The method of claim 1 further comprising:

generating the one or more signals from one or more accelerometers located on the rotating machine.

3. The method of claim 1 further comprising:

generating the one or more signals from one or more sensors.

4. The method of claim 1 further comprising:

analyzing a Fourier transform of the sequence of synchronized data samples.

5. The method of claim 1, wherein the sampling frequency is proportional to the rotational frequency of the rotating machine.

6. The method of claim 5, wherein the sampling frequency is proportioned to satisfy a Nyquist rate with respect to the rotational frequency of the rotating machine.

7. The method of claim 1 further comprising:

filtering the rotational frequency signal, wherein harmonics greater than a fundamental harmonic are removed from the rotational frequency signal.

8. The method of claim 1 further comprising:

filtering the rotational frequency signal, wherein harmonics less than a fundamental harmonic produced by the rotating machine when the rotating machine is running at a normal operating speed are removed from the rotational frequency signal.

9. The method of claim 1, wherein generating a sampling control signal further comprises:

receiving the rotational frequency signal with a phase locked loop; and

outputting the sampling control signal from the phase locked loop.

10. A system for capturing synchronous data samples, the system comprising:

an analog to digital converter adapted to capture signals from one or more sensors and convert the signals into a stream of digital data samples at a sampling frequency determined by a sampling control signal; and

a synchronizer coupled to the analog to digital converter and adapted to receive a rotational frequency signal from a rotating machine, wherein the synchronizer is further adapted to generate the sampling control signal, and wherein the sampling control signal is based on the rotational frequency signal, the synchronizer comprising;

a phase lock loop circuit adapted to input the rotational frequency signal and output the sampling control signal, wherein the sampling control signal is synchronized with the rotational frequency signal, the phase lock loop circuit comprising;

a variable oscillator coupled to the analog to digital converter and adapted to output the sampling control signal;

a first frequency divider adapted to output a first signal representing the frequency of the sampling control signal divided by a constant; and

a multiplier adapted to multiply the rotational frequency signal with the first signal;

wherein the variable oscillator varies a frequency of the sampling control signal based on a product of the rotational frequency signal and the first signal.

11. The system of claim 10, wherein the synchronizer generates a sampling control signal that results in the sampling frequency being proportional to a rotational frequency of the rotating machine.

12. The system of claim 11, wherein the synchronizer generates a sampling control signal that results in the sampling frequency satisfying a minimum Nyquist rate with respect to the rotational frequency of the rotating machine.

13. The system of claim 10, the synchronizer further comprising:

a second frequency divider adapted to input the sampling control signal from the variable oscillator and reduce the sampling frequency of the sampling control signal by a constant.

14. The system of claim 10, further comprising:

a low pass filter adapted to filter the product of the rotational frequency signal and the first signal and communicate a second signal to the variable oscillator based on the product of the rotational frequency signal and the first signal; and

wherein the variable oscillator varies a frequency of the sampling control signal based on the second signal.

15. The system of claim 14, wherein the low pass filter communicates only a lower sideband of the product of the rotational frequency signal and the first signal to the variable oscillator.

16. The system of claim 10 further comprising:

a bandpass filter adapted to filter from the rotational frequency signal harmonics less than a fundamental harmonic produced when the rotating machine is running at a normal operating speed; and

wherein the bandpass filter is further adapted to filter from the rotational frequency signal harmonics greater than the fundamental harmonic.

17. The system of claim 10, wherein when the rotational frequency signal indicates the rotating machine is operating at a normal operating speed, the synchronizer generates a sampling control signal that results in the sampling frequency being based on a rotational frequency of the rotating machine;

and

when the rotational frequency signal indicates the rotating machine is operating at less than normal operating speed, the synchronizer generates a sampling control signal that results in the sampling frequency being equal to a nominal sampling frequency.

18. The system of claim 10 further comprising:

a digital signal processor adapted to input the stream of digital data samples and perform one or more frequency analyses based on the stream of digital data samples.

19. A system for analyzing synchronous data, the system comprising:

means for generating a sampling control signal based on a rotational frequency of a rotating machine; and

means for converting one or more sensor signals into a sequence of data samples based on the sampling control signal, the means for converting responsive to the means for generating;

wherein when a rotational frequency signal indicates the rotating machine is operating at a normal operating speed, a sampling control signal is generated that results in a sampling frequency being based on the rotational frequency of the rotating machine; and

wherein when the rotational frequency signal indicates the rotating machine is operating at less than normal operating speed, a sampling control signal is generated that results in the sampling frequency being equal to a nominal sampling frequency.

20. The system of claim 19 further comprising:

means for analyzing the sequence of data samples.

21. The system of claim 19, wherein the means for generating a sampling control signal generates a sampling control signal comprising a sampling frequency that is proportional to the rotational frequency of the rotating machine.

22. The system of claim 21, wherein the means for generating a sampling control signal generates a sampling control signal comprising a sampling frequency satisfying a minimum Nyquist rate with respect to the rotational frequency of the rotating machine.

23. A computer-readable medium having computer-executable instructions for performing a method for synchronous data frequency analysis, the method comprising:

receiving a rotational frequency signal representing a rotational frequency of a rotating machine; and

generating a sampling control signal based on the rotational frequency signal;

wherein when the rotational frequency indicates the rotating machine is operating at a normal operating speed, a sampling frequency is proportional to the rotational frequency of the rotating machine; and

wherein when the rotational frequency indicates the rotating machine is operating at below the normal operating speed, the sampling frequency is equal to a nominal sampling frequency.

24. The computer-readable medium of claim 23, wherein the method further comprises:

capturing one or more signals at a sampling frequency based on the sampling control signal to produce a sequence of synchronized data samples.

25. The computer-readable medium of claim 24, wherein the method further comprises:

analyzing a Fourier transform of the sequence of synchronized data samples.