Method and apparatus for objective measurement of noise

• US 7,437,274 B2
• Filed: 08/12/2002
• Issued: 10/14/2008
• Est. Priority Date: 02/08/2002
• Status: Active Grant

• Current Assignee: Ford Motor Company
• Original Assignee: Ford Motor Company
• Inventors: Charette, Francois, Blommer, Michael Alan, Maskill, Mark Norman, Juneja, Vikas, Quaglia, Ronald Louis, Venkatappa, Suhas, Hooker, Rick S.
• Primary Examiner(s): Ramos-Feliciano; Eliseo
• Assistant Examiner(s): Charioui; Mohamed
• Application Number:
  US10/064,731
• Publication Number:
  US 20030154054A1
• Time in Patent Office: 2,255 Days
• Field of Search: 702/39, 702/44, 702/48, 702/54, 702 56- 58, 702 66- 68, 702/71, 702/76, 702/179, 702/182, 702/183, 702/184, 702/191, 702/75, 702/81, 702/82, 702/90, 702/103, 702/111, 702/185, 702/188, 731/173, 735/83, 735/87, 736/62, 736/09, 736/47, 736/69, 736/45
• US Class Current: 702/184
• CPC Class Codes: G01M 17/007 Wheeled or endless-tracked vehicles G01M17/08 takes precedence

Abstract

A method of objectively and subjectively monitoring noise and correspondingly level or loudness thereof in a product or assembly. The method includes placing a product on the vibration generator. Activating the vibration generator to move or shake the product to simulate usage conditions. A sound recording instrument measures and records the noise emitted by the product or assembly. Comparing an objective metric computed from the recorded noise with a threshold metric. Evaluating the vehicle to determine the noise source when the objective metric exceeds the threshold metric. Saving the objective metric along with the information relating to the source of the noise and necessary repairs for further evaluation and statistical analysis.

Claims

1. A method for objectively monitoring a noise level occurring in a product during use comprising the steps of:

imparting energy to the product to simulate an in use condition of the product;

measuring the sound level emitted from the product;

establishing a threshold metric based on a sound level;

generating an objective metric based on the measured sound level includes the steps of acquiring sound data for a defined time period, and computing an objective metric based on an N10 loudness scale from the acquired sound data;

comparing the objective metric with the threshold metric; and

generating feedback, the feedback including information relating to the comparison of the objective metric and the threshold metric.

2. A method for objectively monitoring a noise level as set forth in claim 1 including the steps of:

determining when the objective metric exceeds threshold metric;

when the objective metric exceeds the threshold metric subjectively evaluating the noise emitted from the product to diagnose the reason for the objective metric exceeding the threshold metric; and

performing any repairs necessary to the product such that the noise level of the product meets acceptable noise level standards.

3. A method for objectively monitoring a noise level as set forth in claim 2 including the step of documenting, using a standardized list of descriptors, the cause of the noise and any necessary repairs to the product.

4. A method for objectively monitoring a noise level as set forth in claim 3 wherein the standardized list corresponds to known warranty code parameters.

5. A method for objectively monitoring a noise level as set forth in claim 2 including the step of preparing at least one report as part of the step of generating feedback, said report providing information relating to repair information.

6. A method for objectively monitoring a noise level as set forth in claim 1 wherein the step of establishing a threshold metric includes the steps of:

selecting a product that meets allowable noise level standards and measuring the sound level of said selected product; and

using the measured sound level of the selected product to compute a threshold metric based on an N10 loudness scale.

7. A method for objectively monitoring a noise level as set forth in claim 1 including the steps of:

saving information related to the objective metric and the threshold metric;

performing statistical processing based on the saved information; and

preparing reports based on the saved information.

8. A method for objectively monitoring the noise level as set forth in claim 1 including the steps of:

documenting any diagnosis and repair relating to the product;

determining the most common cause of noise in the product; and

providing possible suggestions to improve the product by reducing overall noise levels.

9. A method for objectively monitoring the sound level of vibration induced sounds on a vehicle comprising the steps of:

placing a sound recording instrument in a position with respect to the vehicle to record sound emitted from the vehicle;

connecting the sound recording instrument to a data acquisition apparatus;

vibrating the vehicle and using the data acquisition apparatus to record the vibration induced sound;

measuring the level of the vibration induced sound and computing an objective metric; and

comparing the objective metric with a threshold metric.

10. A method for objectively monitoring the level of vibration induced sound on a vehicle as set forth in claim 9 wherein said step of comparing the objective metric with a threshold metric includes the steps of:

evaluating the comparison of the objective metric with the threshold metric to determine whether the vibration induced sound level in the vehicle is unacceptable;

when the evaluation indicates that the sound level is unacceptable, diagnosing the vehicle to determine the source of the unacceptable sound level;

performing an appropriate repair; and

confirming that the unacceptable sound level is no longer present.

11. A method for objectively monitoring the level of vibration induced sound on a vehicle as set forth in claim 10 including the step of documenting the diagnosis and repair.

12. A method for objectively monitoring the level of vibration induced sounds on a vehicle as set forth in claim 11 including the step of inputting into the data acquisition apparatus information pertaining to the diagnosis and repair.

13. A method for objectively monitoring the level of vibration induced sound on a vehicle as set forth in claim 10 including the step of using a graphical user interface and standardized list of descriptors to input into the data acquisition apparatus information pertaining to the diagnosis and repair.

14. A method of objectively monitoring the level out of vibration induced sound on a vehicle as set forth in claim 10 including the steps of:

saving data relating to each vehicle tested including, the objective metric, threshold metric, and any diagnosis and repair; and

performing a statistical analysis on the saved data.

15. A method for objectively monitoring the level of vibration induced sound on a vehicle as set forth in claim 10 including the steps of:

saving data relating to each vehicle tested including, the objective metric, threshold metric, and any diagnosis and repair;

performing statistical processing on the saved data;

generating feedback based on the statistical processing;

reviewing the feedback to determine repair information; and

using said feedback to develop corrective action to reduce the level of vibration induced sound.

16. A method for objectively monitoring the level of vibration induced sound on a vehicle as set forth in claim 9 wherein the objective metric and the threshold metric are based on a N10 loudness scale.

17. A method of objectively monitoring the sound level occurring in a vehicle during operation comprising the steps of:

placing a sound recording instrument within the vehicle;

connecting sound recording instrument to a data acquisition apparatus;

measuring and recording the sound level emitted from the vehicle during operation;

computing an objective metric based on the recorded sound level;

subjectively evaluating the vehicle to determine the source of the sound emitted from the vehicle when the objective metric exceeds a threshold metric; and

if necessary, repairing the vehicle to reduce the sound to an acceptable level.

18. A method of objectively monitoring the sound level occurring in a vehicle during operation as set forth in claim 17 wherein the objective metric and the threshold metric are based on a N10 loudness scale.

19. A method of objectively monitoring the sound level occurring in a vehicle during operation as set forth in claim 17 including the steps of:

documenting the evaluation and repair;

saving data relating to each vehicle tested including, the recorded sound level, the objective metric, threshold metric, the evaluation and any repair;

performing statistical processing on the saved data;

generating feedback information based on the statistical processing; and

using said feedback to develop corrective action to reduce the sound level in the vehicle.