Apparatus and method for isolating materials

• US 7,438,190 B2
• Filed: 06/20/2006
• Issued: 10/21/2008
• Est. Priority Date: 11/20/2000
• Status: Expired due to Fees

• Current Assignee: E3 Solutions LLC (Lockton Cos. LLC)
• Original Assignee: Richard J. Wise
• Inventors: Wise, Richard J.
• Primary Examiner(s): Rodriguez; Joseph C
• Application Number:
  US11/455,689
• Publication Number:
  US 20060231467A1
• Time in Patent Office: 854 Days
• Field of Search: 209 38- 40, 209212-214, 209/216, 209/223.1, 209/225, 209/226, 209/228, 209/229, 209/232, 209/906, 210/695, 210/222, 210/223
• US Class Current: 209/232
• CPC Class Codes: B03C 1/04 with the material carriers in the form of trays or with tables
• CPC Class Codes: B03C 1/22 with non-movable magnets
• CPC Class Codes: B03C 1/23 with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp

Abstract

Apparatus is provided for separating non-magnetic mineral values from a source containing magnetic material and non magnetic material. The apparatus includes first and second conveyers in overlying relation which counter-rotate relative to one another. One of the conveyers includes a magnetic assembly which cooperates with paddles on the upper conveyer to progressively isolate values from magnetic material. Multiple stages are provided for intermittent magnetic interactions such that the non-magnetic materials are effectively isolated from the magnetic materials.

Claims

1. A separation apparatus for separating a target material from a source material, the apparatus comprising:

a carrier for transporting the source material along a predetermined path, the carrier comprising;

a frame;

a flow channel mounted to the frame;

retaining members mounted within the flow channel for retaining the target material; and

a fluid transport channel configured to receive the source material and a fluid substance at one end of the flow channel to mix the source material with the fluid substance and to guide the mixture to the flow channel so that the source material is transported by the fluid substance along the flow channel over the retaining member; and

a magnetic field generator including a plurality of magnets for forming alternating areas of presence and absence of a magnetic field along the predetermined path so that the magnetic fields intermittently act on the source material transported by the carrier to progressively separate the target material from the source material, the strength of the magnetic fields being such that not only magnetic materials in the source material are affected as being attracted, but also conductive non-magnetic materials in the source material are affected by virtue of induction, causing repulsion of the conductive non-magnetic materials away from the magnetic field.

2. The apparatus according to claim 1, wherein the magnetic field generator comprises:

a magnet support frame for supporting discrete sections of the magnets, the sections of magnets being mounted to the magnet support frame in spaced longitudinal relation forming said alternating areas of presence and absence of the magnetic field; and

a spacer to maintain the magnets within individual sections,

wherein the magnetic field generator is mounted adjacent the flow channel.

3. The apparatus according to claim 1, wherein the target material includes toxic substances included in the source material.

4. The apparatus according to claim 1, wherein the target material includes a metal value included in the source material.

5. The apparatus according to claim 1, wherein said magnets are permanent magnets.

6. The apparatus according to claim 1, wherein said magnets each have an MGO_e of 27 or greater.

7. The apparatus according to claim 1, wherein the flow channel is adjustable to permit the angle of the flow channel to be changed.

8. The apparatus according to claim 1, wherein the retaining members are diamond shaped.

9. A method for separating a target material from a source material, the method comprising the steps of:

transporting the source material along a predetermined path, the transporting including;

mixing the source material with a fluid substance, and

directing the mixture along a flow channel so that the source material is transported by the fluid substance along the flow channel; and

forming alternating areas of the presence and absence of a magnetic field along the predetermined path so that the magnetic fields intermittently act on the source material transported along the predetermined path to progressively separate the target material from the source material, the strength of magnetic fields being such that not only magnetic materials in the source material are affected as being attracted, but also conductive non-magnetic materials in the source material are affected by virtue of induction, causing effective repulsion of the conductive non-magnetic materials away from the magnetic field.

10. The method according to claim 9, wherein the step of transporting the source material includes the step of feeding a source material that includes metal values, the metal values being the target material to be separated.

11. The method according to claim 9, wherein the step of forming the alternating areas of presence and absence of the magnetic field includes the step of providing a magnetic field strength having an MGO_e of greater than or substantially equal to 27 at maximum in areas where the magnetic field is present.

12. The method according to claim 9, wherein the magnets are permanent magnets.

13. The method according to claim 9, wherein an angle of the flow channel is adjustable.

14. The method according to claim 9, wherein the transporting step further comprises directing the mixture over a plurality of retaining members.

15. The method according to claim 14, wherein the retaining members are for retaining the target material.

16. The method according to claim 14, wherein the retaining members are diamond shaped.

17. The method of claim 9, wherein the transporting includes feeding a source material that includes toxic substances, the toxic substances being the target material to be separated.

18. A method for separating a target material from a source material, the method comprising the steps of:

transporting the source material along a predetermined path, the transporting including feeding a source material that includes toxic substances, the toxic substances being the target material to be separated; and

forming alternating areas of the presence and absence of a magnetic field along the predetermined path so that the magnetic fields intermittently act on the source material transported along the predetermined path progressively separate the target material from the source material, the strength of magnetic fields being such that not only magnetic materials in the source material are affected as being attracted, but also conductive non-magnetic materials in the source material are affected by virtue of induction, causing effective repulsion of the conductive non-magnetic materials away from the magnetic field.

19. The method according to claim 18, wherein the transporting further comprises directing the mixture over a plurality of retaining members for retaining the target material.

20. The method according to claim 19, wherein the retaining members are diamond shaped.