Resonance drive actuator

• US 7,439,641 B2
• Filed: 09/22/2005
• Issued: 10/21/2008
• Est. Priority Date: 09/30/2004
• Status: Expired due to Fees

• Current Assignee: Mabuchi Motor Company Limited
• Original Assignee: Mabuchi Motor Company Limited
• Inventors: Ogino, Hisashi, Shinozaki, Yasuaki, Umemura, Toshihiko
• Primary Examiner(s): Lam; Thanh
• Application Number:
  US11/232,561
• Publication Number:
  US 20060066154A1
• Time in Patent Office: 1,125 Days
• Field of Search: 310 12- 17, 310/36, 310/39, 310/23
• US Class Current: 310/15
• CPC Class Codes: H02K 33/16 with polarised armatures moving in alternate directions by reversal or energisation of a single coil system

Abstract

A resonance drive actuator includes a casing; an electromagnetic drive section supported in the interior of the casing; a plunger to be reciprocatively driven at least in a rotational direction or in an axial direction by the electromagnetic drive section; an output shaft on which the plunger is fixed; and a spring which acts between the output shaft and the casing. The actuator resonantly drives a load connected to an end of the output shaft. The spring is a plate spring which integrally includes a casing inner-surface abutment portion fixedly abutting the inner surface of the casing, an output-shaft abutment portion fixedly abutting an outer surface of the output shaft, and a connection portion having the form of a strip and connecting the output-shaft abutment portion and the casing inner-surface abutment portion. The plate spring is fixed to both of the inner surface of the casing, and the output shaft.

Claims

1. A resonance drive actuator comprising:

a casing;

an electromagnetic drive section supported in the interior of the casing;

a plunger to be reciprocatively driven in a rotational direction and in an axial direction by the electromagnetic drive section;

an output shaft on which the plunger is fixed; and

a plurality of springs which act between the output shaft and the casing, the actuator resonantly driving a load connected to an end of the output shaft;

wherein each spring is a plate spring which integrally comprises a casing inner-surface abutment portion fixedly abutting the inner surface of the casing, an output-shaft abutment portion fixedly abutting an outer surface of the output shaft, and a connection portion having the form of a strip and connecting the output-shaft abutment portion and the casing inner-surface abutment portion, and each plate spring is fixed to both of the inner surface of the casing, and the output shaft, said plurality of plate springs being arranged on at least one side in said axial direction of said casing and being comprised of a plurality of sets in which each set has two plate springs having an identical circumferential phase, one plate spring of each set being arranged such that said one plate spring faces a direction opposite to another plate spring, each set having a circumferential phase different from another set.

2. A resonance drive actuator according to claim 1, wherein a main portion of the connection portion assumes an arcuate form.

3. A resonance drive actuator according to claim 1, wherein the output shaft is supported by the casing via the plate spring and a bearing.

4. A resonance drive actuator according to claim 1, wherein the output shaft is supported by the casing via the plate spring at one end and via a bearing at the other end.

5. A resonance drive actuator according to claim 1, wherein the output shaft is supported at at least two positions by the plate springs so as to eliminate the need to use a bearing.

6. A resonance drive actuator according to claim 1, wherein the plate spring is formed by blanking.

7. A resonance drive actuator according to claim 1, wherein said plurality of plate springs are fixed to said output shaft via two fixing plates, said fixing plates being press-fitted to said output shaft such that said plurality of springs are fixed between one fixing plate and another fixing plate.

8. A resonance drive actuator according to claim 1, wherein one plate spring is in contact with another plate spring.

9. A resonance drive actuator comprising:

a casing having an inner surface defining an interior space;

an electromagnetic drive section located within said interior space of said casing;

a plunger reciprocatively driven in a defined rotational direction and in a defined axial direction via said electromagnetic drive section;

a key;

an output shaft having a defined outer surface, said plunger being fixed to said output shaft, said electromagnetic drive section resonantly driving said output shaft such that said output shaft is driven in said rotational direction and said axial direction;

a plurality of pairs of plate springs located at a distal end of said casing, each plate spring including a casing inner-surface abutment portion fixedly abutting said inner surface of said casing, an output-shaft abutment portion fixedly abutting said outer surface of said output shaft, and a connection portion in the form of a strip, said strip connecting said output-shaft abutment portion and said casing inner-surface abutment portion, each plate spring being fixed to said inner surface of said casing and said output shaft, each pair of plate springs having a circumferential position defining a circumferential phase, one circumferential phase of one pair of plate springs being different from another circumferential phase of another pair of plate springs, each pair of spring plates having a first spring plate and a second spring plate, said first spring plate and said second spring plate having an identical circumferential phase, said pairs of plate springs being arranged such that one plate spring is disposed in a first direction and another plate spring is disposed a second direction, said first direction being opposite said second direction, said strip defining a keyway with a center hole, said key being located in said keyway.

10. A resonance drive actuator according to claim 9, wherein a main portion of said connection portion has an arcuate shape.

11. A resonance drive actuator according to claim 9, wherein said output shaft is supported by said casing via said plate springs and a bearing.

12. A resonance drive actuator according to claim 9, wherein said output shaft is supported by the casing via said plate springs at one end and via a bearing at another end.

13. A resonance drive actuator according to claim 9, wherein said output shaft is supported at at least two positions by the plate springs.

14. A resonance drive actuator according to claim 9, wherein said plate springs are formed by blanking.

15. A resonance drive actuator according to claim 9, wherein said plurality of plate springs are fixed to said output shaft via two fixing plates, said fixing plates being press-fitted to said output shaft such that said plurality of springs are fixed between one fixing plate and another fixing plate.

16. A resonance drive actuator according to claim 9, wherein one plate spring is in contact with another plate spring.

17. A resonance drive actuator comprising:

a casing having an inner surface defining an interior space;

an electromagnetic drive section located within said interior space of said casing;

a plunger reciprocatively driven in a defined rotational direction and in a defined axial direction via said electromagnetic drive section;

a key;

an output shaft having a defined outer surface, said plunger being fixed to said output shaft, said electromagnetic drive section resonantly driving said output shaft such that said output shaft is movable in said axial direction and said rotational direction;

a first set of plate springs located at a distal end of said casing, each spring plate of said first set of plate springs including a first casing inner-surface abutment portion fixedly abutting said inner surface of said casing, a first output-shaft abutment portion fixedly abutting said outer surface of said output shaft, and a first connection portion in a form of a first strip, said first strip connecting said first output-shaft abutment portion and said first casing inner-surface abutment portion, said first strip defining a first keyway with a first center hole, said first set of spring plates having a fixed circumferential orientation defining a first circumferential phase such that said first connection portion of one plate spring of said first set of plate springs is misaligned with said first connection portion of another plate spring of said first set of plate springs, each spring plate of said first set of plate springs having an identical circumferential phase;

a second set of plate springs located at said distal end of said casing, each spring plate of said second plate springs including a second casing inner-surface abutment portion fixedly abutting said inner surface of said casing, a second output-shaft abutment portion fixedly abutting said outer surface of said output shaft, and a second connection portion in a form of a second strip, said second strip connecting said second output-shaft abutment portion and said second casing inner-surface abutment portion, said second strip defining a second keyway with a second center hole, said second set of plate springs having a fixed circumferential orientation defining a second circumferential phase such that said second connection portion of one plate spring of said second set of plate springs is misaligned with said second connection portion of another plate spring of said second set of plates springs, each spring plate of said second set of plate springs having an identical circumferential phase, said second circumferential phase being different from said first circumferential phase, said key extending through said first keyway and said second keyway such that said key engages said first strip and said second strip, said output shaft extending through said first center hole and said second center hole, said first plate spring being in contact with said second plate spring.

18. A resonance drive actuator according to claim 17, wherein said first plate spring and said second plate spring are fixed to said output shaft via two fixing plates, said fixing plates being press-fitted to said output shaft such that said first plate spring and said second plate spring are fixed between one fixing plate and another fixing plate.

19. A resonance drive actuator according to claim 17, wherein said output shaft is supported by said casing via said first plate spring and said second plate spring at one end and via a bearing at another end.