Arc fault circuit interrupter and method of detecting an arc fault

• US 7,440,245 B2
• Filed: 09/28/2004
• Issued: 10/21/2008
• Est. Priority Date: 09/28/2004
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Parker, Kevin L., Miller, Theodore J.
• Primary Examiner(s): Sherry; Michael J
• Assistant Examiner(s): PATEL, DHARTI HARIDAS
• Application Number:
  US10/951,559
• Publication Number:
  US 20060072256A1
• Time in Patent Office: 1,484 Days
• Field of Search: 361 5- 7, 361/42, 361/44
• US Class Current: 361/42
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

An arc fault circuit interrupter includes separable contacts, an operating mechanism adapted to open and close the separable contacts, and a trip mechanism cooperating with the operating mechanism to trip open the separable contacts. The trip mechanism includes a peak detector determining a peak amplitude of a current pulse of the current flowing in a power circuit. A microprocessor determines whether the peak amplitude of the current pulse is greater than a predetermined magnitude. A plurality of routines including a time discounted accumulation algorithm, a short delay algorithm and a series time discounted accumulation algorithm, employ the peak amplitude to determine whether an arc fault condition exists in the power circuit.

Claims

1. A method of detecting an arc fault in a power circuit, said method comprising:

determining a peak amplitude of a current pulse of a current flowing in said power circuit;

determining whether the peak amplitude of said current pulse is greater than a predetermined magnitude;

responsively employing at least one algorithm and said peak amplitude to determine whether an are fault condition exists in said power circuit;

determining that said current pulse has said peak amplitude of greater than said predetermined magnitude and responsively activating said at least one algorithm from said inactive state;

employing a plurality of half-cycles of said current flowing in said power circuit including a present half-cycle and a previous half-cycle; and

employing as one of said at least one algorithms;

determining the peak amplitude of said current pulse for the present half-cycle and the previous half-cycle,

determining that the peak amplitude of said current pulse for the previous half-cycle is greater than about zero and responsively adding an amount equivalent to an increase in said peak amplitude from the previous half cycle to the present half-cycle to an accumulator, and otherwise, adding an amount equivalent to said peak amplitude of said present half-cycle to said accumulator,

decaying the amount stored in said accumulator over time, and

determining an arc fault condition in said power circuit if the amount stored in said accumulator exceeds a predetermined value.

2. The method of claim 1 further comprising

maintaining said at least one algorithm in an inactive state until after determining that said current pulse has said peak amplitude of greater than said predetermined magnitude.

3. The method of claim 2 further comprising

employing a voltage in said power circuit;

and

activating said at least one algorithm from said inactive state without sensing the voltage of said power circuit.

4. The method of claim 2 further comprising

employing a voltage having a zero-crossing in said power circuit;

and

activating said at least one algorithm from said inactive state without detecting the zero-crossing of the voltage of said power circuit.

5. The method of claim 1 further comprising

deactivating said at least one algorithm to said inactive state a predetermined time after said responsively activating.

6. The method of claim 1 further comprising

employing as said predetermined magnitude about four times a rated value of said current flowing in said power circuit;

and

activating said at least one algorithm from said inactive state when said current pulse exceeds said predetermined magnitude.

7. A method of detecting an arc fault in a power circuit, said method comprising;

determining a peak amplitude of a current pulse of a current flowing in said power circuit;

determining whether the peak amplitude of said current pulse is greater than a predetermined magnitude;

responsively employing at least one algorithm and said peak amplitude to determine whether an are fault condition exists in said power circuit;

determining that said current pulse has said peak amplitude of greater than said predetermined magnitude and responsively activating said at least one algorithm from said inactive state;

employing a plurality of half cycles of said current flowing in said power circuit including a present half-cycle and a number of previous half-cycles, said half cycles of current being defined by a current pulse having a peak amplitude of greater than said predetermined magnitude;

determining a time to the present half-cycle from the previous half-cycle which is immediately prior to said present half-cycle;

employing as one of said at least one algorithms;

determining that said time to the present half-cycle from the previous half-cycle which is immediately prior to said present half-cycle is greater than a predetermined time and responsively adding a predetermined amount to an accumulator,

decaying the amount stored in said accumulator over time, and

determining an arc fault in said power circuit if the amount stored in said accumulator exceeds a predetermined value.

8. The method of claim 7 further comprising

employing as said predetermined time a time equal to about a duration of two of said half-cycles.

9. An arc fault circuit interrupter comprising:

separable contacts;

an operating mechanism adapted to open and close said separable contacts; and

a trip mechanism cooperating with said operating mechanism to trip open said separable contacts, said trip mechanism conspiring;

a first circuit determining a peak amplitude of a current pulse of said current flowing in said power circuit,

a second circuit determine whether the peak

amplitude of said current pulse is greater than a predetermined magnitude, and

at least one routine employing said peak amplitude responsive to said determining of said second circuit to determine whether an arc fault condition exists in said power circuit;

wherein said first circuit comprises a peak detector storing said peak amplitude; and

wherein said second circuit determines a negative zero crossing of said current pulse, and responsive to said negative zero crossing, converts said peak amplitude to a corresponding digital value.

10. An arc fault circuit interrupter comprising:

separable contacts;

an operating mechanism adapted to open and close said separable contacts; and

a trip mechanism cooperating with said operating mechanism to trip open said separable contacts, said trip mechanism comprising;

a first circuit determining a peak amplitude of a current pulse of said current flowing in said power circuit,

a second circuit determining whether the peak

amplitude of said current pulse is greater than a predetermined magnitude, and

at least one routine employing said peak amplitude responsive to said determining of said second circuit to determine whether an arc fault condition exists in said power circuit;

wherein a plurality of half-cycles of said current flow in said power circuit including a present half-cycle and a number of previous half-cycles, said half cycles of current being defined by a current pulse having a peak amplitude of greater than said predetermined magnitude; and

wherein said second circuit comprises a first timer to determine a time to the present half-cycle from the previous half cycle immediately prior to said present half-cycle.

11. The arc fault circuit interrupter of claim 10 wherein said time is a first time;

wherein said second circuit further comprises a second timer to determine a second time from said current pulse having said peak amplitude of greater than said predetermined magnitude; and

wherein said at least one routine deactivates said at least one routine to said inactive state when said second time is a predetermined value.

12. An arc fault circuit interrupter comprising;

separable contacts;

an operating mechanism adapted to open and close said separable contacts; and

a trip mechanism cooperating with said operating mechanism to trip open said separable contacts, said trip mechanism comprising;

a first circuit determining a peak amplitude of a current pulse of said current flowing in said power circuit,

a second circuit determining whether the peak

amplitude of said current pulse is greater than a predetermined magnitude, and

at least one routine employing said peak amplitude responsive to said determining of said second circuit to determine whether an arc fault condition exists in said power circuit;

wherein said current pulse has said peak amplitude of greater than said predetermined magnitude and said at least one routine is activated from said inactive state;

wherein a plurality of half-cycles of said current flow in said power circuit including a present half-cycle and a previous half-cycle; and

wherein one of said at least one routine is adapted to determine the peak amplitude of said current pulse for the present half-cycle and the previous half-cycle, determine that the peak amplitude of said current pulse for the previous half-cycle is greater than about zero and responsively add an amount equivalent to an increase in said peak amplitude from the previous half-cycle to the present half-cycle to an accumulator, and otherwise, add an amount equivalent to said peak amplitude of said present half cycle to said accumulator, decay the amount stored in said accumulator over time, and determine an arc fault condition in said power circuit if the amount stored in said accumulator exceeds a predetermined value.

13. An arc fault circuit interrupter comprising:

separable contacts;

an operating mechanism adapted to open and close said separable contacts; and

a trip mechanism cooperating with said operating mechanism to trip open said separable contacts, said trip mechanism comprising;

a first circuit determining a peak amplitude of a current pulse of said current flowing in said power circuit,

a second circuit determining whether the peak

amplitude of said current pulse is greater than a predetermined magnitude, and

at least one routine employing said peak amplitude responsive to said determining of said second circuit to determine whether an arc fault condition exists in said power circuit;

wherein said current pulse has said peak amplitude of greater than said predetermined magnitude and said at least one routine is activated from said inactive state;

wherein a plurality of half cycles of said current flow in said power circuit including a present half-cycle and a number of previous half-cycles, said half-cycles of current being defined by a current pulse having a peak amplitude of greater than said predetermined magnitude;

wherein said at least one routine is adapted to determine a time to the present half-cycle from the previous half-cycle which is immediately prior to said present half-cycle; and

wherein one of said at least one routines is adapted to determine that said time to the present half-cycle from the previous half-cycle which is immediately prior to said present half-cycle is greater than a predetermined time and responsively add a predetermined amount to an accumulator, decay the amount stored in said accumulator over time, and determine an are fault in said power circuit if the amount stored in said accumulator exceeds a predetermined value.