X-ray monitoring

• US 7,440,543 B2
• Filed: 04/23/2004
• Issued: 10/21/2008
• Est. Priority Date: 04/25/2003
• Status: Active Grant

• Current Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Original Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Inventors: Morton, Edward James
• Primary Examiner(s): THOMAS, COURTNEY D
• Application Number:
  US10/554,655
• Publication Number:
  US 20060203961A1
• Time in Patent Office: 1,642 Days
• Field of Search: 378/9, 378/10, 378 51- 59, 378/62
• US Class Current: 378/53
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid

Abstract

Apparatus for monitoring in real time the movement of a plurality of substances in a mixture, such as oil water and air flowing through a pipe (24), comprises an X-ray scanner (8) arranged to make a plurality of scans of the mixture over a monitoring period to produce a plurality of scan data sets, and control means (26) arranged to analyse the data sets to identify volumes of each of the substances and to measure their movement. By identifying volumes of each of the substances in each of a number of layers and for each of a number of scans, real time analysis and imaging of the substance can be achieved.

Claims

1. An apparatus for monitoring in real time the movement of a plurality of substances in a mixture, having at least one fluid layer, along an axis of flow within a tube, the apparatus comprising:

an X-ray scanner, wherein said X-ray scanner performs a plurality of scans of the mixture over a monitoring period to produce a plurality of scans, wherein a plurality of scan data sets are derived from said scans and wherein said X-ray scanner comprises

an annular X-ray tube positioned radially outward from said tube wherein said annular X-ray tube has a plurality of X-ray sources;

an annular sensor array radially positioned between said annular X-ray tube and said tube wherein said annular sensor array comprises a plurality of sensors arranged in a plurality of rings,

wherein said X-ray sources sequentially emit radiation and wherein each X-ray source directs said emitted radiation toward a portion of said sensor array positioned furthest from said X-ray source and past a portion of said sensor array positioned nearest to said X-ray source; and

control means arranged to analyze the scan data sets to identify volumes of each of the substances and to measure their movement.

2. The apparatus according to claim 1 wherein the apparatus produces a scan data set relating to said at least one fluid layer of the mixture.

3. The apparatus according to claim 2 wherein the control means determines a plurality of volume elements in said layer and uses a measure of X-ray attenuation in each of said volume elements to form the scan data set.

4. The apparatus according to claim 2 wherein the control means uses the scan data sets to determine an amount of at least one of the substances in said at least one fluid layer.

5. The apparatus according to claim 4 wherein the control means uses the scan data sets from each of the scans to determine a time averaged value of the amount of said at least one substance.

6. The apparatus according to claim 2 wherein the control means produces scan data sets relating to more than one layer of the mixture, wherein the layers are in different positions from each other.

7. The apparatus according to claim 6 wherein the control means is arranged to use the scan data sets relating to said plurality of layers to measure movement of at least one of the substances.

8. The apparatus according to claim 7 wherein the control means is arranged to track a movement of regions of said substance through the plurality of layers to determine a flow velocity of said substance.

9. The apparatus according to claim 1 wherein the control means is used to measure a movement of a region of a first substance, to determine a measure of the buoyancy of said region relative to at least one other substance, and to measure a movement of said at least one other substance using the movement of said region.

10. The apparatus according to claim 1 wherein the control means calculates a parameter of movement of the plurality of substances to produce a measured value of the parameter from the scan data sets.

11. The apparatus according to claim 1 wherein the control means is used to determine a flow rate of at least one of the substances.

12. The apparatus according to claim 1 wherein the control means is used to analyze a scan data set in two stages, wherein a first stage provides a relatively lower spatial resolution and higher contrast resolution.

13. The apparatus according to claim 1 wherein the scanner is placed around a pipe to measure the movement of the substances through the pipe.

14. The apparatus according to claim 1 further comprising display means for displaying an image of the mixture generated by the control means.

15. The apparatus according to claim 14 wherein the display means displays a video image of the mixture.

16. The apparatus according to claim 1 wherein the control means uses a higher spatial resolution analysis to identify a volume of a first substance.

17. The apparatus according to claim 1 wherein the control means uses a higher contrast resolution analysis to distinguish between a volume of a first substance and a volume of a second substance.

18. The apparatus according to claim 1 wherein the control means uses a high spatial resolution analysis to adjust a measure of X-ray attenuation of volume elements defined in a low spatial resolution analysis to account for the presence in said volume elements of a first substance.

19. The apparatus according to claim 1 wherein the control structure generates a high resolution image comprising a plurality of pixels.

20. The apparatus according to claim 19 wherein the high resolution image is segmented.

21. The apparatus according to claim 20 wherein a binary segmentation process is used to segment the high resolution image.

22. The apparatus according to claim 19 wherein the high resolution image is segmented to determine which of said pixels represent a gas phase and which of said pixels represent a liquid phase.

23. The apparatus according to claim 1 wherein said annular X-ray tube and said annular sensor array completely encompass said tube.

24. The apparatus according to claim 1 wherein said annular X-ray tube and said annular sensory array partially encompass said tube.

32. A method according to claim 24 wherein the movement of regions of said substance through the plurality of layers is tracked to determine a flow velocity of said substance.

25. A method of monitoring in real time the movement of a plurality of substances in a mixture within a tube, the method comprising:

performing a plurality of X-ray scans of the mixture over a monitoring period to produce a plurality of scans wherein a plurality of scan data sets are derived from said scans and wherein said X-ray scans are performed using an X-ray scanner comprising

an annular X-ray tube positioned radially outward from said tube wherein said annular X-ray tube has a plurality of X-ray sources;

an annular sensor array radially positioned between said annular X-ray tube and said tube wherein said annular sensor array comprises a plurality of sensors arranged in a plurality of rings,

wherein said X-ray sources sequentially emit radiation and wherein each X-ray source directs said emitted radiation toward a portion of said sensor array positioned furthest from said X-ray source and past a portion of said sensor array positioned nearest to said X-ray source; and

analyzing the data sets to identify volumes of each of the substances and to measure their movement.

26. A method according to claim 25 wherein each scan produces a scan data set relating to a layer of the mixture.

27. A method according to claim 26 further comprising defining a plurality of volume elements in said layer and using a measure of the X-ray attenuation in each of said volume elements to form the scan data set.

28. A method according to claim 27 wherein the scan data sets are used to determine an amount of at least one substance in said layer of the mixture.

29. A method according to claim 28 wherein the scan data sets are used to determine a time averaged value of the amount of said at least one substance.

30. A method according to claim 25 wherein said scan data sets are produced relating to a plurality of layers of the mixture, wherein the layers are in different positions from each other.

31. A method according to claim 30 wherein the scan data sets relating to said plurality of layers are used to measure movement of at least one of the substances.

33. A method according to claim 25 wherein movement of a region of a first substance is measured, a measure of the buoyancy of said region relative to at least one other substance is determined, and the movement of said at least one other substance is measured using the movement of said region and said buoyancy.

34. A method according claim 25 comprising the step of determining a flow rate of at least one of the plurality of substances.

35. A method according to claim 25 comprising the step of analyzing the scan data set in two stages, wherein one stage provides a relatively lower spatial resolution and higher contrast resolution.

36. A method according to claim 35 further comprising the step of identifying volumes of a first of said substances using the higher spatial resolution analysis and using the higher contrast analysis to distinguish between volumes of two further substances.

37. A method according to claim 36 further comprising the step of using the high spatial resolution analysis to adjust a measure of X-ray attenuation of volume elements defined in the low spatial resolution analysis.

38. A method according to claim 25 further comprising the step of placing the scanner around a pipe to measure the movement of the substances through the pipe.