Vibrating beam force transducer

• US 7,444,883 B2
• Filed: 12/22/2005
• Issued: 11/04/2008
• Est. Priority Date: 12/22/2005
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Novack, Mitchell J.
• Primary Examiner(s): Lefkowitz; Edward
• Assistant Examiner(s): DAVIS, OCTAVIA L
• Application Number:
  US11/317,384
• Publication Number:
  US 20070144269A1
• Time in Patent Office: 1,048 Days
• Field of Search: 738/26
• US Class Current: 73/826
• CPC Class Codes: G01L 1/106 Constructional details
• CPC Class Codes: G01L 1/162 using piezoelectric resonators
• CPC Class Codes: G01L 1/183 by measuring variations of frequency of vibrating piezo-resistive material

Abstract

An apparatus and method for monolithic force transducers in which a sensed force is applied across only two ends of a pair of force sensing elements so that the pair of force sensing elements are loaded in series with one in compression and the other in tension, whereby the force sensed by each of the two force sensing elements are identically equal in magnitude but opposite in sense.

Claims

1. A monolithic force transducer capable of being attached between spaced apart first and second sensor structures, the force transducer comprising:

first and second spaced apart mounting elements for mounting to the spaced apart first and second sensor structures, respectively;

first and second force sensing elements having respective first and second force sensing axes associated therewith both oriented substantially parallel with a transducer force sensing axis and being sensitive to a force exerted thereto in either direction; and

the first and second force sensing elements having respective first ends being directly, exclusively connected to respective first and second spaced apart mounting elements, and respective second ends being mutually interconnected, such that a force exerted on the first and second mounting elements of the force transducer by the sensor structures parallel with the transducer force sensing axis results in a compression force in one of the first and second sensing elements and a tension force in the other of the first and second sensing elements.

2. The monolithic force transducer of claim 1, further comprising a coupling frame exclusively interconnecting respective second ends of the first and second force sensing elements.

3. The monolithic force transducer of claim 2 wherein the respective force sensing axis are further substantially coincident with the transducer force sensing axis.

4. The monolithic force transducer of claim 2 wherein the coupling frame substantially surrounds one of the first and second force sensing elements and one of the first and second mounting elements corresponding thereto.

5. The monolithic force transducer of claim 2, further comprising a frame extending between a first end of one of the first and second force sensing elements and one of the first and second mounting elements corresponding thereto.

6. The monolithic force transducer of claim 1 wherein the first and second force sensing elements are further arranged laterally spaced-apart.

7. The monolithic force transducer of claim 1 wherein each of the first and second force sensing elements further comprises a force transducer selected from the group of force transducers consisting of:

a dual vibrating beam transducer, a single vibrating beam transducer, a single vibrating beam transducer with dynamic isolation, a surface acoustic wave transducer, and a piezoresistive strain gauge.

14. The monolithic force transducer of claim 7 wherein each of the first and second force sensing elements is further formed of a crystalline substrate.

8. A monolithic force transducer capable of being attached between first and second sensor structures, the force transducer comprising:

first and second mounting elements for mounting the force transducer to the first and second sensor structures, respectively;

first and second force sensing elements having respective force sensing axes oriented parallel with one another and with a transducer force sensing axis and being sensitive to a force exerted thereto in either direction, a first end of the first force sensing element being exclusively interconnected with the first mounting element, and a first end of the second force sensing element being directly, exclusively interconnected with the second mounting element; and

a coupling frame that is structured for exclusively interconnecting respective second ends of the first and second force sensing elements, such that a force exerted on the first and second mounting elements of the force transducer by the sensor structures parallel with the transducer force sensing axis results in a compression force in the first force sensing element and a tension force in the second force sensing element.

9. The monolithic force transducer device of claim 8 wherein the first and second force sensing elements and the respective force sensing axis thereof are substantially coincident with the transducer force sensing axis.

10. The monolithic force transducer of claim 9, further comprising a frame extending substantially a full length of the second force sensing element and exclusively connecting the first end thereof and the second mounting element.

11. The monolithic force transducer of claim 9 wherein the coupling frame further comprising a pair of crosswise arms interconnecting first and second opposite ends of a pair of lengthwise arms, the pairs of lengthwise and crosswise arms surrounding the second force sensing element and the second mounting element.

12. The monolithic force transducer of claim 8 wherein the first and second force sensing elements are arranged side-by-side and laterally spaced-apart on opposite sides of the transducer force sensing axis with the coupling frame extended therebetween.

13. The monolithic force transducer of claim 8 wherein each of the first and second force sensing elements further comprises a force transducer selected from the group of force transducers consisting of a dual vibrating beam transducer, a single vibrating beam transducer, and a single vibrating beam transducer with dynamic isolation.

15. The monolithic force transducer of claim 8 wherein the mounting elements and force sensing elements are integrally formed with the coupling frame.

16. A method for forming a monolithic force transducer capable of being attached between spaced apart first and second sensor structures, the method comprising:

in a crystalline substrate, forming first and second spaced apart mounting elements structured for mounting to the spaced apart first and second sensor structures, respectively;

in the crystalline substrate, forming first and second force sensing elements having respective first and second force sensing axes associated therewith both oriented substantially parallel with a transducer force sensing axis and being sensitive to a force exerted thereto in either direction; and

the first and second force sensing elements being formed having respective first ends being directly, exclusively connected to respective first and second spaced apart mounting elements, and respective second ends being mutually interconnected, such that a force exerted on the first and second mounting elements by the sensor structures parallel with the transducer force sensing axis results in a compression force in one of the first and second sensing elements and a tension force in the other of the first and second sensing elements.

17. The method of claim 16, further comprising in the crystalline substrate, forming a coupling frame exclusively interconnecting respective second ends of the first and second force sensing elements.

18. The method of claim 17 wherein forming the first and second force sensing elements further comprises, in the crystalline substrate, forming the first and second force sensing elements having respective first and second force sensing axes associated therewith both aligned substantially coincident with the transducer force sensing axis;

and

wherein forming the coupling frame further comprises, in the crystalline substrate, forming a plurality of arms substantially surrounding one of the first and second force sensing elements and the one of the first and second mounting elements corresponding thereto.

19. The method of claim 17 wherein forming the first and second force sensing elements further comprises, in the crystalline substrate, forming the first and second force sensing elements having respective first and second force sensing axes associated therewith both aligned substantially coincident with the transducer force sensing axis;

and

wherein forming the coupling frame further comprises, in the crystalline substrate, forming a plurality of arms exclusively interconnecting respective second ends of the first and second force sensing elements; and

further comprising, in the crystalline substrate, forming another frame exclusively interconnecting the first end of one of the first and second force sensing elements and the one of the first and second mounting elements corresponding thereto.

20. The method of claim 17 wherein forming the first and second force sensing elements further comprises, in the crystalline substrate, forming the first and second force sensing elements in a laterally spaced-apart arrangement;

and

wherein forming the coupling frame further comprises, in the crystalline substrate, forming an arm extending between the first and second force sensing elements.