Folded airbag and airbag device

• US 7,445,239 B2
• Filed: 09/09/2005
• Issued: 11/04/2008
• Est. Priority Date: 09/10/2004
• Status: Expired due to Fees

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Joyson Safety Systems Japan K.K.
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Takata Corporation (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Okada, Norihisa, Fukuda, Kanichi
• Primary Examiner(s): Fleming; Faye M.
• Application Number:
  US11/221,984
• Publication Number:
  US 20060055156A1
• Time in Patent Office: 1,152 Days
• Field of Search: 280/743.1, 280/731, 280/728.1
• US Class Current: 280/743.1
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

An airbag, airbag device and method provides a folded airbag that inflates leftward or rightward first and then inflates to a fully deployed shape. An airbag is folded along vertical folding lines into a band-shaped folded body that extends vertically, and the band-shaped folded body is folded along horizontal folding lines into a folded body. When the airbag inflates, a right half portion inflates faster than a left half portion.

Claims

1. An airbag, folded and mounted in a steering wheel, wherein:

the airbag is folded along a plurality of vertical folding lines and horizontal folding lines that extend in a vertical direction and a horizontal direction, respectively, of the steering wheel in an inflated state, and

wherein the airbag is substantially circular in an unfolded state, and a final folded shape of the airbag is obtained by folding the circular airbag a plurality of times along the vertical folding lines into a band-shaped folded body that extends vertically, and then folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines, and

wherein the band-shaped folded body is obtained by;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion -along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion in the secondary folded body along a third vertical folding line that substantially coincides with the first vertical folding line to obtain a tertiary folded body; and

folding the second half portion in the tertiary folded body along a fourth vertical folding line that substantially coincides with the second vertical folding line and folding the first half portion in the tertiary folded body along a fifth vertical folding line that substantially coincides with the first vertical folding line.

2. The airbag as recited in claim 1, wherein the upper portion and the lower portion of the band-shaped folded body are folded a plurality of times along the horizontal folding lines, the number of times the lower portion is folded being greater than the number of times the upper portion is folded.

3. An airbag, folded and mounted in a steering wheel, wherein:

the airbag is folded along a plurality of vertical folding lines and horizontal folding lines that extend in a vertical direction and a horizontal direction, respectively, of a steering wheel in an inflated state, and

wherein the airbag is substantially circular in an unfolded state, and a final folded shape of the airbag is obtained by folding the circular airbag a plurality of times along the vertical folding lines into a band-shaped folded body that extends vertically, and then folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines, and

wherein the band-shaped folded body is obtained by;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion along a third folding line to obtain a tertiary folded body, wherein the third folding line is positioned at a centerline of the airbag; and

folding the first and second half portions in the secondary folded body so as to reduce the width in the horizontal direction.

4. The airbag as recited in claim 3, wherein the first and second half portions in the secondary folded body are folded in a zigzag style so as to reduce the width in the horizontal direction.

5. The airbag as recited in claim 3, wherein the first and second half portions in the secondary folded body are folded in a roll style so as to reduce the width in the horizontal direction.

6. The airbag as recited in claim 3, wherein the first and second half portions in the secondary folded body are folded in combination of a zigzag style and a roll style so as to reduce the width in the horizontal direction.

7. The airbag as recited in claim 3, wherein the upper portion and the lower portion of the band-shaped folded body are folded a plurality of times along the horizontal folding lines, the number of times the lower portion is folded being greater than the number of times the upper portion is folded.

8. An airbag device, comprising:

an airbag, folded and mounted in a steering wheel, wherein the airbag is folded along a plurality of vertical folding lines and horizontal folding lines that extend in a vertical direction and a horizontal direction, respectively, of the steering wheel in an inflated state, and

wherein the airbag is substantially circular in an unfolded state, and a final folded shape of the airbag is obtained by folding the circular airbag a plurality of times along the vertical folding lines into a band-shaped folded body that extends vertically, and then folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines, and

wherein the band-shaped folded body is obtained by;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion in the secondary folded body along a third vertical folding line that substantially coincides with the first vertical folding line to obtain a tertiary folded body; and

folding the second half portion in the tertiary folded body along a fourth vertical folding line that substantially coincides with the second vertical folding line and folding the first half portion in the tertiary folded body along a fifth vertical folding line that substantially coincides with the first vertical folding line.

9. The airbag device as recited in claim 8, wherein the upper portion and the lower portion of the band-shaped folded body are folded a plurality of times along the horizontal folding lines, the number of times the lower portion is folded being greater than the number of times the upper portion is folded.

10. An airbag device, comprising:

an airbag, folded and mounted in a steering wheel, wherein the airbag is folded along a plurality of vertical folding lines and horizontal folding lines that extend in a vertical direction and a horizontal direction, respectively, of a steering wheel in an inflated state, and

wherein the airbag is substantially circular in an unfolded state, and a final folded shape of the airbag is obtained by folding the circular airbag a plurality of times along the vertical folding lines into a band-shaped folded body that extends vertically, and then folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines, and

wherein the band-shaped folded body is obtained by;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion along a third folding line to obtain a tertiary folded body, wherein the third folding line is positioned at a centerline of the airbag and

folding the first and second half portions in the secondary folded body so as to reduce the width in the horizontal direction.

11. The airbag device as recited in claim 10, wherein the first and second half portions in the secondary folded body are folded in a zigzag style so as to reduce the width in the horizontal direction.

12. The airbag device as recited in claim 10, wherein the first and second half portions in the secondary folded body are folded in a roll style so as to reduce the width in the horizontal direction.

13. The airbag device as recited in claim 10, wherein the first and second half portions in the secondary folded body are folded in combination of a zigzag style and a roll style so as to reduce the width in the horizontal direction.

14. The airbag device as recited in claim 10, wherein the upper portion and the lower portion of the band-shaped folded body are folded a plurality of times along the horizontal folding lines, the number of times the lower portion is folded being greater than the number of times the upper portion is folded.

15. A method for folding an airbag, comprising the steps of:

providing an airbag, having a plurality of horizontal folding lines and vertical folding lines, in an unfolded state;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion in the secondary folded body along a third vertical folding line that substantially coincides with the first vertical folding line to obtain a tertiary folded body;

folding the second half portion in the tertiary folded body along a fourth vertical folding line that substantially coincides with the second vertical folding line and folding the first half portion in the tertiary folded body along a fifth vertical folding line that substantially coincides with the first vertical folding line to obtain a band-shaped body; and

folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines.

16. A method for folding an airbag, comprising the steps of:

providing an airbag, having a plurality of horizontal folding lines and vertical folding lines, in an unfolded state;

folding a first half portion of the unfolded airbag in the horizontal direction onto a second half portion along a first vertical folding line positioned in the first half portion so as to obtain a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion so as to obtain a secondary folded body;

folding the second half portion along a third folding line to obtain a tertiary folded body, wherein the third folding line is positioned at a centerline of the airbag;

folding the first and second half portions in the secondary folded body so as to reduce the width in the horizontal direction to obtain a band-shaped body; and

folding an upper portion and a lower portion of the band-shaped folded body along the horizontal folding lines.

17. A driver side airbag module to be mounted in a steering wheel having a vertical and horizontal direction, comprising an airbag substantially circular in an unfolded state;

wherein the airbag is folded a plurality of times along vertical folding lines into a band-shaped folded body that extends vertically, and then upper and lower portions of the band-shaped folded body are folded along horizontal folding lines, and wherein the band-shaped folded body is obtained by;

folding a first half portion of the unfolded airbag onto a second half portion along a first vertical folding line positioned in the first half portion to thereby form a primary folded body;

folding the first half portion and the second half portion in the primary folded body along a second vertical folding line positioned in the second half portion to thereby form a secondary folded body;

folding the second half portion in the secondary folded body along a third vertical folding line that substantially coincides with the first vertical folding line to thereby form a tertiary folded body; and

folding the second half portion in the tertiary folded body along a fourth vertical folding line that substantially coincides with the second vertical folding line and folding the first half portion in the tertiary folded body along a fifth vertical folding line that substantially coincides with the first vertical folding line.