Electrical connector with shell

• US 7,445,503 B1
• Filed: 09/12/2007
• Issued: 11/04/2008
• Est. Priority Date: 09/12/2007
• Status: Active Grant

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Zhang, George(Huanyi)
• Primary Examiner(s): Gushi; Ross N
• Application Number:
  US11/900,611
• Time in Patent Office: 419 Days
• Field of Search: 439/607
• US Class Current: 439/607.01
• CPC Class Codes: H01R 12/712 co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit H01R12/72 takes precedence
• CPC Class Codes: H01R 13/41 by frictional grip in grommet, panel or base
• CPC Class Codes: H01R 13/6272 comprising a single latching arm

Abstract

An electrical connector (100) includes an insulated housing (1), a number of terminals (2) received in the insulated housing (1), a metal shell (3) assembled to the insulated housing (1). The metal shell (3) includes an inverted U-shaped body portion (30), with a pair of arms (33) extending rearward from rear edges of transversal walls (32) and a spring member (34) slantways extending downward and rearward from rear edge of an upper wall (31) thereof. The insulated housing (1) further has a pair of enforcing beams (16) attached to the lower sections thereof and extending beyond a front face of the insulated housing (1). The insulated housing (1) is assembled between the arms (33) of the metal shell (3), with the body portion (30) located forwardly of the insulated housing (1) and the spring member (34) located above of the insulated housing (1). Each of the pair of enforcing beams (16) defines a passage (163) along a mating direction sandwiching lower sections of the corresponding arm (33) and the transversal wall (32) of the metal shell (3).

Claims

1. An electrical connector adapted for mounting to a circuit substrate, comprising:

an insulated housing having a primary body portion including a top wall, a bottom wall and a pair of side walls interconnecting with the top wall and the bottom wall to cooperatively form a hollow portion;

a plurality of terminals received in the insulated housing;

a metal shell including an upper wall and a pair of transversal walls extending downwardly from two opposite side edges of the upper wall to form a substantially inverted U-shaped body portion, said metal shell further having a pair of arms extending rearward from rear edges of the transversal walls respectively and a spring member slantways extending downward and rearward from rear edge of the upper wall; and

wherein the insulated housing further has a pair of enforcing beams attached to the lower sections thereof and extending beyond a front face of the insulated housing;

wherein the insulated housing is assembled between the arms of the metal shell, with the body portion of the metal shell located forwardly of the insulated housing and the spring member of the metal shell located above of the insulated housing; and

wherein each of the pair of enforcing beams defines a passage along a mating direction sandwiching lower sections of the corresponding arm and the transversal wall of the metal shell.

2. The electrical connector as claimed in claim 1, wherein the insulated housing further has two supporting members respectively aligning with the pair of side walls and extend downwardly from lateral sides of a bottom of the bottom wall, wherein the bottom wall and the two supporting member consist of passage way along a mating direction.

3. The electrical connector as claimed in claim 2, wherein the pair of enforcing beams are formed on two opposite outer surfaces of lower sections of the supporting members and forwardly extend beyond the front face of the insulated housing.

4. The electrical connector as claimed in claim 1, wherein each of the enforcing beam is configured to L-shaped cross-section and including an outward vertical portion and an inward horizontal portion connecting with the vertical portion, and wherein the horizontal portion defines the passage along longitudinal direction.

5. The electrical connector as claimed in claim 1, wherein the insulated housing further comprises a secondary body portion connecting to a back face of the primary body portion of the insulated housing.

6. The electrical connector as claimed in claim 5, wherein the secondary body portion includes a pair of protection walls respectively extending rearward from back edges of the pair of the side walls of the primary body portion and step-shaped platform portion disposed between the protection walls and extending rearward from lower section of the back face of the primary body portion.

7. The electrical connector as claimed in claim 6, wherein each of the protection wall forms at least one bulge extending outward from a lower surface thereof, and wherein the bulge and the side wall form a groove therebetween.

8. The electrical connector as claimed in claim 7, wherein the groove aligns with the passage of the enforcing beam along the mating direction.

9. The electrical connector as claimed in claim 7, wherein each of the protection walls of the secondary body defines a vertical depression portion receiving a spring tab of the arm of the metal shell, and wherein each of the side walls of the primary forms a locking member locked into a through hole of the arm of the metal shell.

10. The electrical connector as claimed in claim 1, wherein the terminals are separated into a first set of terminals and a second set of terminals, wherein the first set of terminals and the second set of terminals are assembled to the insulated housing along different directions which are perpendicular to each other.

11. The electrical connector as claimed in claim 10, wherein the first set of terminals are assembled to the insulated housing along a horizontal direction and the second set of terminals are assembled to the insulated housing along a vertical direction.

12. The electrical connector as claimed in claim 10, wherein each of the first set of terminals comprises a contact beam with a curved contact portion, a retention portion formed at a back end of the contact beam, a transition portion extending rearward from an end edge of the retention portion and a vertical leg portion downward extending from an end of the transition portion, wherein the contact beam is received in corresponding terminal slot of the top wall, with the curved contact portion extending into the hollow portion, and wherein the transition portion and the vertical leg portion are disposed exteriorly of insulated housing.

13. The electrical connector as claimed in claim 10, wherein each of the second set of terminals comprises a contact beam with a curved contact portion, a horizontal transition portion extending rearward from an end portion of the contact beam, an upright retention portion formed at middle section of the transition portion, an inverted zigzag-shaped supporting portion with its top end portion engaging with an end portion of the transition portion, wherein the contact beam is received in corresponding terminal slot of the bottom wall, with the curved contact portion extending into the hollow portion, and wherein the inverted zigzag-shaped supporting portion is located beneath the insulated housing.

14. An electrical connector located on a circuit substrate, comprising:

an insulated housing having a primary body portion including a top wall, a bottom wall and a pair of side walls interconnecting with the top wall and the bottom wall to cooperatively form a hollow portion;

a plurality of terminals received in the insulated housing;

a metal shell having an upper wall and a pair of transversal walls extending downwardly from the upper wall to form a substantially inverted U-shaped body portion, said each transversal wall defining a cutout with a front outlet;

wherein the metal shell further including a pair of arms extending rearward from rear edges of the transversal walls; and

wherein the insulated housing further has a pair of enforcing beams coupled to two opposite lower sections thereof;

wherein the insulated housing is assembled between the pair of arms of the metal shell, with the cutouts of the transversal walls of the metal shell and the hollow portion of the insulated housing substantially lie on a horizontal geometrical plane;

wherein each of the pair of enforcing beams defines a passage along a mating direction to sandwich lower sections of the corresponding arm and the transversal wall of the metal shell.

15. The electrical connector as claimed in claim 14, wherein each of the enforcing beam defines a cutout proximate to a forward end thereof, and wherein each of the transversal wall has a board lock extending downward from bottom edge thereof and passing the cutout.

16. The electrical connector as claimed in claim 14, wherein the metal shell further comprises a spring member slantways extending downward and rearward from rear edge of the upper wall, and wherein the spring forms a curved capturing portion at end portion thereof.

17. The electrical connector as claimed in claim 16, wherein the terminals are arranged into distinct rows and received in the terminal slots of the insulated housing and each terminal has a contact portion extending into hollow portion of the insulated housing, and wherein the capturing portion of the spring member of the metal shell aligns with the contact portions of the terminals along vertical direction.

18. An electrical connector assembly comprising:

a printed circuit board;

an electrical connector including;

an insulative housing self-mounted to the printed circuit board and defining a front mating face; and

a metallic shell having essentially an upside-down U-shaped configuration and self-mounted to the printed circuit board essentially in front of the housing under a condition that the front mating face is essentially behind a rear face of the said U-shaped configuration;

wherein

the housing further includes a pair of reinforcing beams forwardly extending beyond said front mating face to be engaged with two side walls of said shell.

19. The electrical connector assembly as claimed in claim 18, wherein the shell further includes a pair of arms extending rearward beyond the front mating face to be engaged with two side walls of the housing.

20. The electrical connector assembly as claimed in claim 19, wherein the pair of arms is longer than the U-shaped configuration in a mating direction of the connector.