Synchronous multi-phase AC-to-DC converter

• US 7,447,051 B2
• Filed: 10/12/2004
• Issued: 11/04/2008
• Est. Priority Date: 10/12/2004
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Schultz, Roger L., Masino, James E.
• Primary Examiner(s): HAN, YOUNGHUIE JESSICA
• Application Number:
  US10/962,849
• Publication Number:
  US 20060077602A1
• Time in Patent Office: 1,484 Days
• Field of Search: 363/67, 363/68, 363/87, 363/88, 363/89, 363/125, 363/126, 363/127, 363/129, 323/237, 323/241, 323/244
• US Class Current: 363/127
• CPC Class Codes: H02J 1/10 Parallel operation of dc sources

Abstract

Disclosed herein are various embodiments of power conversion systems and methods employing synchronous multi-phase AC-to-DC conversion. In one embodiment, a power converter comprises a transistor bridge and a switching controller that operates the transistor bridge in response to AC voltage threshold crossings. The switching controller may include a period counter to measure times between threshold crossings, and a delay counter to trigger a delayed state transition for the transistor bridge. One disclosed method embodiment comprises: receiving multiple phased alternating voltages; comparing each phased alternating voltage to a threshold; determining a period associated with voltage threshold crossings; triggering state transitions at some fraction of the period after each threshold crossing; and placing a transistor bridge into a configuration associated with a current state. For each state, the transistor bridge configuration is designed to couple phased alternating voltages to two output terminals in a sequence that produces a non-alternating voltage difference.

Claims

1. An alternating current (AC) to direct current (DC) converter that comprises:

a transistor bridge coupled to multiple AC lines to two DC lines, each AC line coupled to each DC line by at least one transistor;

a switching controller configured to control the transistor bridge in response to voltage threshold crossings on each AC line;

a set of comparators where each comparator is configured to compare a respective AC line voltage to a threshold value to generate a compare signal; and

a direction detector configured to process the compare signals to generate an order signal to indicate an order in which the AC line voltages cross the threshold value.

2. An alternating current (AC) to direct current (DC) converter that comprises:

a transistor bridge coupled to multiple AC lines to two DC lines, each AC line coupled to each DC line by at least one transistor;

a switching controller configured to control the transistor bridge in response to voltage threshold crossings on each AC line;

a set of comparators where each comparator is configured to compare a respective AC line voltage to a threshold value to generate a compare signal; and

wherein the switching controller includes;

commutation state logic configured to determine a current state for the transistor bridge; and

an edge detector configured to detect a transition in a compare signal associated with the current state.

3. The converter of claim 2, wherein the switching controller further includes:

a direction selector coupled to the edge detector and configured to limit transition detection to those transitions occurring in an expected direction associated with the current state.

4. The converter of claim 2, wherein the switching controller further includes:

a period counter configured to measure each interval between adjacent transition detections.

5. The converter of claim 4, wherein the switching controller further includes:

a delay counter configured to determine a delay that is a predetermined fraction of a previous interval measured by the period counter,

wherein the commutation state logic determines a subsequent state for the transistor bridge upon expiration of said delay.

6. The converter of claim 5, wherein the switching controller further includes:

a gate coupled to the edge detector and configured to prevent transition detection during said delay.

7. The converter of claim 2, wherein the switching controller is configured to implement in an integrated circuit operable above 185°

C.

8. The converter of claim 2, wherein the magnitude of the AC line voltages is less than two volts.

9. The converter of claim 2, wherein the switching controller is configured to implement in a CPLD.

10. An alternating current (AC) to direct current (DC) converter that comprises:

a transistor bridge coupled to multiple AC lines to two DC lines, each AC line being coupled to each DC line by at least one transistor;

a switching controller configured to control the transistor bridge in response to voltage threshold crossings on each AC line;

a frequency discriminator configured to disable the switching controller while the voltage on the AC lines alternates below a predetermined frequency threshold.

11. The converter of claim 10, wherein the frequency discriminator is configured to provide hysteresis.

12. The converter of claim 10, wherein the frequency discriminator includes:

an input flip-flop is configured to set in response to voltage threshold crossings of an AC line;

a timer is configured to initialize in response to voltage threshold crossings of the AC line, wherein the timer is configured to reset the input flip-flop after a delay expires; and

an output flip-flop configured to store the state of the input flip-flop in response to voltage threshold crossings of an AC line.

13. An alternating current (AC) to direct current (DC) converter that comprises:

a transistor bridge coupled to multiple AC lines to two DC lines, each AC line being coupled to each DC line by at least one transistor;

a switching controller configured to control the transistor bridge in response to voltage threshold crossings on each AC line; and

a diode bridge coupled to the multiple AC lines to the two DC lines, wherein the diode bridge is configured to rectify the AC voltages when the transistor bridge is not operating.

14. A system controller that comprises an integrated circuit having:

a switching controller configured to operate a transistor bridge in response to voltage threshold crossings in phased alternating signals so as to convert the phased alternating signals into a non-alternating voltage;

a frequency discriminator configured to disable the switching controller while the voltage on the phased alternating signals alternates below a predetermined frequency threshold; and

a bus configured to couple the switching controller to a processor.

15. The controller of claim 14, wherein the integrated circuit further includes a processor coupled to the switching controller via the bus, and configured to retrieve from the switching controller a frequency value associated with the phased alternating signals.

16. A method of creating a non-alternating voltage difference between two terminals, the method comprising:

receiving multiple phased alternating voltages;

comparing each of the phased alternating voltages to a threshold;

determining a period associated with threshold crossings by the phased alternating voltages and whether a frequency of the phased alternating voltages is below a threshold;

triggering state transitions at some fraction of the period after each threshold crossing;

placing a transistor bridge into a configuration associated with a current state, the transistor bridge configuration being designed to couple phased alternating voltages to the two terminals in a sequence that produces the non-alternating voltage difference; and

inhibiting operation of the transistor bridge while the frequency is below the threshold.