Appendable system and devices for data acquisition, analysis and control

• US 7,447,612 B2
• Filed: 02/24/2006
• Issued: 11/04/2008
• Est. Priority Date: 03/06/2002
• Status: Expired due to Term

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Blevins, Terrence L., Schleiss, Trevor D., Nixon, Mark, Ramachandran, Ram, Keyes, Marion A. IV, Eddie, Ron
• Primary Examiner(s): BARNES-BULLOCK, CRYSTAL JOY
• Application Number:
  US11/361,772
• Publication Number:
  US 20060142875A1
• Time in Patent Office: 984 Days
• Field of Search: 700/11, 700/17, 700/19, 700/20, 700 65- 67, 700/83, 702/122, 702/182, 702/183, 702/188, 340/310.01, 340/310.11, 340/825.22, 340/3.1, 340/3.9, 318/490, 735/70, 736/49, 736/58, 736/61
• US Class Current: 702/188
• CPC Class Codes: G05B 19/4183 characterised by data acquisition, e.g. workpiece identification
• CPC Class Codes: G05B 2219/33192 Radio link, wireless
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

An appendable system includes a plurality of appendable devices that are adapted to interoperate with each other and/or a workstation via a communication network to monitor and/or control a process. Each of the appendable devices can communicate with one or more sensors and/or control outputs and includes a housing that facilitates mounting of the appendable device to a surface.

Claims

1. An appendable controller device for use in a process control system, comprising:

a housing;

a memory disposed within the housing;

an input/output interface disposed within the housing, wherein the input/output interface is adapted to communicate directly via a wired communication connection with at least one of a sensor or a control output operatively coupled to the housing; and

a processor disposed within the housing and communicatively coupled to the memory, wherein the processor is programmed to communicate with the input/output interface to perform one or more process control functions using the at least one of the sensor or control output.

2. The appendable controller device of claim 1, wherein the processor is further programmed to enable the appendable controller device to perform at least a part of a closed-loop process control algorithm.

3. The appendable controller device of claim 1, further including a wireless transceiver coupled to the processor and adapted to communicate via a wireless communication link.

4. The appendable controller device of claim 3, wherein the processor is further programmed to detect an alarm condition and to send alarm information to another device via the wireless transceiver and the wireless communication link.

5. The appendable controller device of claim 1, further including a power source disposed within the housing.

6. The appendable controller device of claim 5, wherein the power source uses at least one of a capacitor, a battery, a light or a magnetic field to provide power to the processor.

7. The appendable controller device of claim 1, wherein the input/output interface is adapted to communicate directly via a wired communication connection with at least two sensors, or two control outputs or a sensor and a control output.

8. The appendable controller device of claim 1, wherein the process control functions are configured to be implemented with a process control software routine.

9. An appendable communication device for use in a process control system, comprising:

a housing;

a plurality of control devices directly coupled to the housing via one or more hardwired communication connections, each of the plurality of control devices comprising one of a sensor adapted to sense a process plant parameter or a control signal line adapted to be connected to the control device to control a process plant parameter; and

a wireless transceiver disposed within the housing and coupled to a processor and adapted to communicate, via a wireless communication link, one or more sensor signals to another device or to communicate one or more control signals received via the wireless communication link to the one or more control signal lines.

10. The appendable communication device of claim 9, further including a processor programmed to enable the appendable device to perform at least a part of a closed-loop process control algorithm.

11. The appendable communication device of claim 9, further including a processor programmed to detect an alarm condition and to send alarm information to another device via the wireless transceiver.

12. The appendable communication device of claim 9, further including a power source disposed within the housing.

13. The appendable communication device of claim 9, wherein the process plant parameter is configured to be implemented via a process control software routine.

14. An appendable communication device for use in a process control system, comprising:

a housing;

a plurality of sensors disposed within or on the housing, each of the sensors adapted to detect a process plant parameter to produce a sensor signal;

a wireless transceiver disposed within the housing and coupled to the sensors to communicate via a wireless communication link; and

a communications engine adapted to communicate with another device via the wireless transceiver.

15. The appendable communication device of claim 14, further including a processor programmed to detect an alarm condition and to send alarm information to another device via the wireless transceiver.

16. The appendable communication device of claim 14, further including a power source disposed within the housing.

17. The appendable communication device of claim 14, further including a further sensor coupled to the housing via a hardwired communication link.

18. The appendable communication device of claim 14, further including a control signal line coupled to the housing via a hardwired communication connection and adapted to be connected to a control device to provide a control signal to the control device to alter a process plant parameter, and wherein the communications engine is adapted to communicate a control signal received via the wireless transceiver to the control signal line.

19. The appendable communication device of claim 14, further including a processor disposed within the housing and coupled to the wireless transceiver, a control signal line coupled to the processor via a hardwired communication connection and adapted to be connected to a control device to provide a control signal to the control device to alter a process plant parameter, and wherein the processor is programmed to perform at least a part of a closed-loop process control algorithm using one of the sensor signals to produce a control signal to be sent to the control device via the control signal line.

20. The appendable communication device of claim 14, wherein the process plant parameter is configured to be implemented via a process control software routine.