Golf club head having a crown with thin regions

• US 7,448,964 B2
• Filed: 09/06/2006
• Issued: 11/11/2008
• Est. Priority Date: 09/20/2005
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Schweigert, Bradley D., Bliss, John C.
• Primary Examiner(s): Passaniti; Sebastiano
• Application Number:
  US11/516,373
• Publication Number:
  US 20070155539A1
• Time in Patent Office: 797 Days
• Field of Search: 473324-350
• US Class Current: 473/345
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/52 with slits
• CPC Class Codes: Y10T 29/49826 Assembling or joining
• CPC Class Codes: Y10T 29/49988 Metal casting

Abstract

A golf club head includes a hollow body having a front wall, a crown and a sole. The crown has a thickness dimension measured between its inner and outer surfaces. An outer edge of the crown extends in a generally arcuate path between heel and toe ends of the hollow body. A plurality of thin regions in the crown is arranged in a matrix pattern. The plurality of thin regions includes a first row of thin regions disposed adjacent the outer edge of the crown and a second row of thin regions disposed inwardly of the first row of thin regions. The crown thickness dimension in the plurality of thin regions is reduced when compared with the crown thickness dimension in other regions of the crown.

Claims

1. A golf club head comprising:

a hollow body having a heel end, a toe end, a front wall, a crown extending rearwardly from an upper portion of said front wall, and a sole extending rearwardly from a lower portion of said front wall;

said crown having an inner surface, an outer surface and a thickness dimension measured between said inner and outer surfaces;

a plurality of thin regions in said crown, each of said plurality of thin regions arranged to form a plurality of rows of thin regions, each row of said plurality of rows being separated from an adjacent row by an arcuate rib having a thickness greater than the thickness of said plurality of thin regions, each of said plurality of thin regions in a row further being separated from an adjacent thin region by a substantially linear rib having a thickness greater than the thickness of said plurality of thin regions; and

said thickness dimension in said plurality of thin regions being reduced when compared with said thickness dimension in other regions of said crown.

2. The golf club head of claim 1, wherein:

said thickness dimension in said plurality of thin regions is between 0.016 and 0.030 inch; and

said thickness dimension of said ribs and in said other regions of said crown is greater than 0.030 inch.

3. The golf club head of claim 2, wherein said thickness dimension in said plurality of thin regions is between 0.018 and 0.028 inch.

4. The golf club head of claim 3, wherein said thickness dimension in said plurality of thin regions is between 0.020 and 0.026 inch.

5. The golf club head of claim 1, further comprising:

said crown also having an outer edge extending in a generally arcuate path between the heel and toe ends of said hollow body; and

a skirt extending from the outer edge of said crown toward said sole.

6. The golf club head of claim 1, further comprising a hosel on said hollow body for receiving a golf club shaft.

7. The golf club head of claim 1, wherein:

said plurality of thin regions is arranged in the form of a matrix of thin regions.

8. The golf club head of claim 1, wherein:

said crown is formed of a unitary metallic material.

9. The golf club head of claim 1, wherein:

said plurality of thin regions comprise depressions formed in a inner surface of said crown.

10. The golf club head of claim 1, wherein:

said plurality of rows comprises a first row and a second row, said second row being disposed inward of said first row.

11. The golf club head of claim 10, wherein, said second row has at least two thin regions.

12. The golf club head of claim 10, wherein said second row has four thin regions.

13. The golf club head of claim 10, wherein said first row has at least two thin regions.

14. The golf club head of claim 10, wherein said first row has four thin regions.

15. The golf club head of claim 10, wherein, further comprising:

a middle row disposed between said first row and said second row.

16. The golf club head of claim 15, wherein:

said middle row has at least two thin regions.

17. A golf club comprising:

a golf club head, said golf club head comprising a hollow body having a heel end, a toe end, a front wall, a crown extending rearwardly from an upper portion of said first wall, and a sole extending rearwardly from a lower portion of said front wall;

said crown having an inner surface, an outer surface and a thickness dimension measured between said inner and outer surfaces;

a plurality of thin regions on said crown, each of said plurality of thin regions arranged to form a plurality of rows of thin regions, each row of said plurality of rows being separated from an adjacent row by arcuate rib having a thickness greater than the thickness of said plurality of thin regions, each of said plurality of thin regions in a row further being separated from an adjacent thin region by a substantially linear rib having a thickness greater than the thickness of said plurality of thin regions; and

a golf club shaft attached to said golf club head.

18. The golf club of claim 17, wherein,

said pluality of rows comprises a first row and a second row, said second row being disposed inward of said first row.

19. The golf club of claim 18, wherein, said second row has at least two thin regions.

20. The golf club of claim 18, wherein said second row has four thin regions.

21. The golf club of claim 18, wherein said first row has at least two thin regions.

22. The golf club of claim 18, wherein said first row has four thin regions.

23. The golf club of claim 18, further comprising:

a middle row disposed between said first row and said second row.

24. The golf club of claim 23, wherein:

said middle row has at least two thin regions.

25. The golf club of claim 17, wherein:

said crown is formed of unitary metallic metal.

26. The golf club of claim 17, wherein:

said plurality of thin regions comprise depressions formed in said inner surface of said crown.

27. A golf club head comprising:

a hollow body having a heel end, a toe end, a front wall, a crown extending rearwardly from an upper portion of said wall, and a sole extending rearwardly from a lower portion of said front wall;

said crown being formed of a unitary metallic material having an inner surface, an outer surface and a thickness dimension measured between said inner and outer surfaces;

a plurality of thin regions in said crown, each of said plurality of thin regions arranged to form a plurality of rows of thin regions, each row of said plurality of rows being separated from an adjacent row by arcuate rib having a thickness greater than the thickness of said plurality of thin regions, each of said plurality of thin regions in a row further being separated from an adjacent thin region by a substantially linear rib having a thickness greater than the thickness of said plurality of thin regions; and

said thickness dimension in said plurality of thin regions being reduced when compared with said thickness dimension in other regions of said crown.