Control technique for limiting the current of an induction machine drive system

• US 7,449,860 B2
• Filed: 01/05/2005
• Issued: 11/11/2008
• Est. Priority Date: 01/05/2005
• Status: Active Grant

• Current Assignee: MAG Aerospace Industries Incorporated
• Original Assignee: Honeywell International Inc.
• Inventors: Sarlioglu, Bulent, Huggett, Colin
• Primary Examiner(s): Ro; Bentsu
• Assistant Examiner(s): Luo; David S
• Application Number:
  US11/029,941
• Publication Number:
  US 20060145653A1
• Time in Patent Office: 1,406 Days
• Field of Search: 318/811, 318/825
• US Class Current: 318/811
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements
• CPC Class Codes: H02P 21/09 Field phase angle calculation based on rotor voltage equation by adding slip frequency and speed proportional frequency
• CPC Class Codes: H02P 21/22 Current control, e.g. using a current control loop

Abstract

A method and apparatus for deriving phase voltage control signals for use in controlling current flow to an induction motor. The method may comprise obtaining an error term; converting the error term into a commanded voltage value; transforming the commanded voltage value into a commanded voltage vector; and converting the commanded voltage vector into the phase voltage control signals via pulse width modulation control. The apparatus may comprise a Park vector converter for converting a first stator phase measurement and a second stator phase measurement into a stator phase current vector; a scalar operator for obtaining a stator phase current value; a summer for obtaining an error term; an error converter for converting the error term into a commanded voltage value; a voltage transformer for transforming the commanded voltage value into a commanded voltage vector, and pulse width modulation control for converting the commanded voltage vector into the phase voltage control signals.

Claims

1. A method of deriving phase voltage control signals suitable for use in controlling current flow to an induction motor, said method comprising the steps of:

subtracting a stator phase current value from a commanded current value to obtain an error term;

converting said error term into a commanded voltage value in synchronous reference frame;

transforming said commanded voltage value into a commanded voltage vector in stationary reference frame; and

converting said commanded voltage vector into the phase voltage control signals via a pulse width modulation control;

wherein said stator phase current value comprises a value derived from a stator phase current Park vector stationary reference frame.

2. The method of claim 1 wherein said a stator phase current value is derived from a stator phase current Park vector in synchronous reference frame.

3. The method of claim 1 wherein said commanded current value comprises a constant value.

4. The method of claim 1 wherein said commanded current value comprises a variable value.

5. The method of claim 1 wherein said step of converting said error term comprises the steps of:

operating on said error term via a regulator to obtain a terminal signal in Volts per Hertz;

summing an input parameter with said terminal signal to obtain a terminal sum in Volts per Hertz; and

integrating said terminal sum to obtain said commanded voltage value in synchronous reference frame.

6. The method of claim 5 wherein said input parameter comprises a value in Volts per Hertz.

7. The method of claim 5 wherein said step of converting said error term further comprises the step of limiting an amplitude of said terminal signal.

8. The method of claim 1 wherein said step of converting said error term comprises the steps of:

operating on said error term to obtain a terminal voltage signal; and

limiting an amplitude of said terminal voltage signal to obtain said commanded voltage value in synchronous reference frame.

9. The method of claim 1 wherein said step of transforming said commanded voltage value comprises the steps of:

obtaining an electrical angle;

generating a unit vector as a function of said electrical angle; and

multiplying said commanded voltage value by said unit vector to yield said commanded voltage vector in stationary reference frame.

10. The method of claim 1 further comprising the steps of:

obtaining from the induction motor a first stator current measurement for a first phase of the induction motor;

obtaining from the induction motor a second stator current measurement for a second phase of the induction motor; and

transforming at least said first and second stator current measurements into an updated stator phase current value via a Park vector transformation.

11. The method of claim 10 further comprising the step of obtaining from the induction motor a third stator current measurement for a third phase of the induction motor.

12. The method of claim 11 wherein said step of transforming at least said first and second stator current measurements comprises the step of using said first and second stator current measurements to derive a third stator current measurement for a third phase of the induction motor.

13. The method of claim 10 wherein said step of transforming at least said first and second stator current measurements comprises the steps of:

transforming said first and second stator current measurements into a stator phase current Park vector in stationary reference frame; and

obtaining the magnitude of said stator phase current Park vector in stationary reference frame to yield said stator phase current value.

14. The method of claim 11 wherein said step of transforming at least said first and second stator current measurements comprises the steps of:

transforming at least said first and second stator current measurements into a stator phase current Park vector in stationary reference frame;

obtaining an electrical angle;

generating a complex exponential term as a function of said electrical angle;

multiplying said stator phase current Park vector in stationary reference frame by said complex exponential term to yield a stator phase current Park vector in synchronous reference frame; and

obtaining the magnitude of said stator phase current Park vector in synchronous reference frame to yield said stator phase current value.

15. The method of claim 1 further comprising the step of shutting down said induction motor in response to determining that said commanded voltage value in synchronous reference frame has not exceeded a predetermined voltage threshold within a predetermined period of time.

16. The method of claim 1 further comprising the step of shutting down said induction motor after a predetermined number of monitoring measurements has failed to determine that said commanded voltage value in synchronous reference frame has exceeded a predetermined voltage threshold.

17. A method of deriving phase voltage control signals suitable for use in controlling current flow to an induction motor, said method comprising the steps of:

obtaining a first stator current measurement for a first phase of the induction motor;

obtaining a second stator current measurement for a second phase of the induction motor;

transforming said first and second stator current measurements into a stator phase current value via a Park vector transformation;

subtracting said stator phase current Park vector value from a commanded current Park vector magnitude value to obtain an error term;

operating on said error term via a regulator to obtain a terminal signal;

integrating said terminal signal to obtain a commanded voltage value in synchronous reference frame;

transforming said commanded voltage value into a commanded voltage vector in stationary reference frame; and

converting said commanded voltage vector into the phase voltage control signals via a pulse width modulation control.

18. The method of claim 17 wherein said step of integrating said terminal signal comprises the step of limiting an output voltage value.

19. The method of claim 17 wherein said step of integrating said terminal signal comprises the steps of summing an input parameter with said terminal signal to produce a signal/parameter sum and integrating said signal/parameter sum to obtain said commanded voltage value in synchronous reference frame.

20. The method of claim 17 wherein said step of transforming said commanded voltage value comprises the steps of:

obtaining an electrical angle;

generating a unit vector as a function of said electrical angle; and

multiplying said commanded voltage value by said unit vector to yield said commanded voltage value in stationary reference frame.

21. A controller suitable for providing phase voltage control signals to an induction motor, said controller comprising:

a Park vector converter for converting a first stator measurement of a first phase of the induction motor and a second stator measurement of a second phase of the induction motor into a stator phase current Park vector in stationary reference frame;

a scalar operator for obtaining the magnitude of said stator phase current Park vector to yield a stator phase current Park vector magnitude value;

a summer for subtracting said stator phase Park vector current value from a commanded current Park vector value to obtain an error term;

an error converter for converting said error term into a commanded voltage Park vector magnitude value in synchronous reference frame;

a voltage transformer for transforming said commanded voltage Park vector magnitude value into a commanded voltage vector in stationary reference frame; and

a pulse width modulation control for converting said commanded voltage vector into the phase voltage control signals.

22. The controller of claim 21 wherein said Park vector converter comprises a current value generator for deriving a third stator current measurement for a third phase of the induction motor by using said first and second stator current measurements.

23. The controller of claim 21 wherein said Park vector converter comprises a conjugate operator for obtaining a complex exponential term from an electrical angle of said commanded voltage value.

24. The controller of claim 23 wherein said Park vector converter includes a current multiplier for multiplying said stator phase current vector in stationary reference frame by said complex exponential term to produce a stator phase current vector in synchronous reference frame.

25. The controller of claim 21 wherein said error converter comprises:

a regulator for converting said error term into a terminal voltage signal in synchronous reference frame;

a converter summer for adding said terminal voltage signal to an input parameter; and

an integrator for converting an output of said converter summer into said commanded voltage value in synchronous reference frame.

26. The controller of claim 25 wherein said regulator comprises a member of the group consisting of a proportional integral differential regulator.

27. The controller of claim 21 wherein said error converter comprises:

a regulator for converting said error term into a terminal voltage signal in synchronous reference frame; and

a limiter for bounding said terminal voltage signal to produce said commanded voltage value in synchronous reference frame.

28. The controller of claim 27 further comprising a function generator in communication with said limiter.

29. The controller of claim 21 wherein said voltage transformer comprises:

a frequency multiplier for multiplying said commanded voltage value in synchronous reference frame by a machine dependent constant to obtain a frequency value;

a frequency integrator for integrating said frequency value to obtain an electrical angle;

an exponential operator to generate an exponential function of said electrical angle; and

a conjugate operator for multiplying said commanded voltage value with said exponential function to produce said commanded voltage vector in stationary reference frame.

30. An induction machine drive system comprising:

an induction motor having a first current sensor for measuring a first stator phase current, said induction motor further having a second current sensor for measuring a second stator phase current;

an inverter for transmitting power from a DC link to said induction motor;

a controller for receiving a first stator current measurement from said first current sensor, said controller further for receiving a second stator current measurement from said second current sensor, said controller including;

a Park vector converter for converting said first stator current measurement and said second stator current measurement into a stator phase current Park vector;

a scalar operator for obtaining the magnitude of said stator phase current Park vector to yield a stator phase current value;

a voltage vector generator for producing a commanded voltage vector as a function of said stator phase current value and a commanded current value;

a space vector modulation control for producing a plurality of phase voltage control signals from said commanded voltage vector; and

a gate drive for converting said plurality of phase voltage control signals into a control signal for said inverter.

31. The induction machine drive system of claim 30 wherein said voltage vector generator comprises:

an error converter for converting said stator phase current value and said commanded current value into a commanded voltage value in synchronous reference frame; and

a voltage transformer for transforming said commanded voltage value into a commanded voltage vector in stationary reference frame.

32. The induction machine drive system of claim 31 wherein said error converter comprises:

a summer for subtracting said stator phase current value from a commanded current value to obtain an error term;

a regulator for converting said error term into a terminal voltage signal in synchronous reference frame;

a converter summer for adding said terminal voltage signal to an input parameter;

an integrator for converting an output of said converter summer into said commanded voltage value in synchronous reference frame.

33. The induction machine drive system of claim 32 wherein said regulator comprises a proportional integral differential regulator.

34. The induction machine drive system of claim 31 wherein said error converter comprises:

a regulator for converting said error term into a terminal voltage signal in synchronous reference frame; and

a limiter for bounding said terminal voltage signal to produce said commanded voltage value in synchronous reference frame.

35. The induction machine drive system of claim 31 wherein said voltage transformer comprises:

a frequency multiplier for multiplying said commanded voltage value in synchronous reference frame with a machine dependent constant to obtain a frequency value;

a frequency integrator for integrating said frequency value to obtain an electrical angle;

an exponential operator to generate an exponential function of said electrical angle; and

a vector multiplier for multiplying said commanded voltage value by said exponential function to produce said commanded voltage vector in stationary reference frame.