Linear and rotational inductive position sensor

• US 7,449,878 B2
• Filed: 06/26/2006
• Issued: 11/11/2008
• Est. Priority Date: 06/27/2005
• Status: Expired due to Fees

• Current Assignee: KSR IP Holdings, LLC
• Original Assignee: KSR Technologies Co.
• Inventors: Lee, Joong K.
• Primary Examiner(s): WHITTINGTON, KENNETH
• Application Number:
  US11/474,685
• Publication Number:
  US 20070001666A1
• Time in Patent Office: 869 Days
• Field of Search: 32420715-20719, 32420723-20725
• US Class Current: 324/207.23
• CPC Class Codes: G01D 2205/22 by converting the rotary movement into a linear movement
• CPC Class Codes: G01D 2205/26 Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation
• CPC Class Codes: G01D 5/2053 by a movable non-ferromagnetic conductive element
• CPC Class Codes: G01D 5/2258 by a movable ferromagnetic element, e.g. core

Abstract

An apparatus for providing a signal related to a position of a part comprises an exciter coil, and a receiver coil disposed proximate to the exciter coil. The exciter coil generates magnetic flux when the exciter coil is energized by a source of electrical energy, such as an alternating current source. The receiver coil generates a receiver signal when the exciter coil is energized, due to an inductive coupling between the receiver coil and the exciter coil. The receiver coil has a plurality of sections, the inductive coupling tending to induce opposed voltages in at least two of the sections. Embodiments of the present invention include linear sensors, rotational sensors, and novel configurations for improved ratiometric sensing.

Claims

1. An apparatus for determining a part position of a part, the apparatus comprising:

an exciter coil, the exciter coil generating magnetic flux when the exciter coil is energized by a source of electrical energy;

a plurality of receiver coils disposed proximate to the exciter coil, the receiver coils generating a plurality of receiver signals when the exciter coil is energized due to an inductive coupling between the receiver coils and the exciter coil;

a coupler element, the coupler element being moveable and having a coupler element position correlated with the part position, the coupler element modifying the inductive coupling between the exciter coil and the receiver coils so that each receiver signal is correlated with the part position;

an electronic circuit, the electronic circuit generating a reference signal from one or more of the receiver signals, the reference signal being substantially independent of the coupler element position;

the electronic circuit being operable to determine the part position from a ratiometric signal derived from at least one of the receiver signals and the reference signal,

the apparatus being a rotation sensor, the exciter coil and receiver coils being supported on a generally cylindrical substrate,

the coupler element being configured to have an offset relative to the generally cylindrical substrate that changes as the part rotates, the offset being substantially parallel to an axis of rotation of the part,

the electronic circuit being further operable to determine the offset of the coupler element along the axis of rotation using the reference signal.

2. The apparatus of claim 1, wherein the reference signal is used to compensate a variation in the receiver signal that is not correlated with the coupler position.

3. The apparatus of claim 1, wherein the reference signal is obtained using non-phase-sensitive rectification of at least two receiver signals.

4. The apparatus of claim 1, wherein the plurality of receiver coils are substantially coplanar with the exciter coil.

5. An apparatus for determining a part position of a part, the apparatus comprising:

an exciter coil, the exciter coil generating magnetic flux when the exciter coil is energized by a source of electrical energy;

a plurality of receiver coils disposed proximate to the exciter coil, the receiver coils generating a plurality of receiver signals when the exciter coil is energized due to an inductive coupling between the receiver coils and the exciter coil;

a coupler element, the coupler element being moveable and having a coupler element position correlated with the part position, the coupler element modifying the inductive coupling between the exciter coil and the receiver coils so that each receiver signal is correlated with the part position;

an electronic circuit, the electronic circuit generating a reference signal from one or more of the receiver signals, the reference signal being substantially independent of the coupler element position;

the part position being determined from a ratiometric signal derived from at least one of the receiver signals and the reference signal,

wherein the apparatus is a rotation sensor, the exciter coil and receiver coils being supported on a generally cylindrical substrate,

the part being rotatable about an axis of rotation passing through the generally cylindrical substrate,

wherein receiver signals are further used to determine an offset between the coupler element and the receiver coils,

the offset being along the axis of rotation, the offset changing as the part rotates.

6. The apparatus of claim 5, wherein the offset is used to determine a number of rotations made by the part,

the apparatus being a multiple-rotation sensor.

7. The apparatus of claim 5, wherein the reference signal is used to compensate a variation in the receiver signal that is not correlated with the coupler position.

8. The apparatus of claim 5, wherein the reference signal is obtained using non-phase-sensitive rectification of at least two receiver signals.