Water conservation safety shut-off valve

• US 7,451,777 B2
• Filed: 02/25/2008
• Issued: 11/18/2008
• Est. Priority Date: 10/12/2006
• Status: Expired due to Fees

• Current Assignee: Castlebridge Enterprises, Inc.
• Original Assignee: Castlebridge Enterprises, Inc.
• Inventors: Burlage, Roger A., Burlage, Brian J.
• Primary Examiner(s): Lee; Kevin L
• Application Number:
  US12/036,479
• Publication Number:
  US 20080142098A1
• Time in Patent Office: 267 Days
• Field of Search: 137/624.11, 137/624.12, 137/553, 137/487.5, 137/460, 137/1, 251/68
• US Class Current: 137/1
• CPC Class Codes: F16K 17/20 Excess-flow valves actuated in consequence of shock or similar extraneous influence F16K17/36
• CPC Class Codes: F17D 5/06 using electric or acoustic means
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: Y10T 137/0318 Processes
• CPC Class Codes: Y10T 137/7723 Safety cut-off requiring reset
• CPC Class Codes: Y10T 137/7727 Excessive flow cut-off
• CPC Class Codes: Y10T 137/8225 Position or extent of motion indicator
• CPC Class Codes: Y10T 137/86389 Programmer or timer

Abstract

The present invention is a water conservation safety shut-off valve assembly for use on locations which normally have intermittent water usage but need to indicate when there is constant water usage, such as a leak. The valve assembly has a valve body with a fluid pathway and a valve plug held in an open position allowing water to flow through the pathway. As water flows through the pathway, a sensing device detects water flowing through the pathway and begins timing duration of water flowing through the pathway. If the water flow through the pathway stops, the timer value is reset to zero. If the water flows through the pathway, and the timer circuit reaches a predetermined manually set value, the valve closes the pathway, stopping the flow of water through the valve assembly. Preferably, the valve assembly indicates whether the valve is in an open or closed position. In addition, the valve assembly may generate its own electricity or may use standard battery or household power to operate the timer and related circuitry.

Claims

1. A fluid shut-off valve assembly comprising:

a valve body having a fluid passageway;

a valve plug moveable between a first position and a second position allowing fluid to pass through the passageway when the plug is in the first position, and not allowing fluid to pass through the passageway when the plug is in the second position;

a valve plug catch device adapted to engage the valve stem to hold the valve plug in the first position;

a fluid flow detection device for detecting flow of fluid through the passageway; and

an electronic timer electrically connected to the fluid flow detection device for timing duration of fluid flowing through the passageway and causing the valve plug catch device to disengage the valve plug, causing the valve plug to move from the first position to the second position once a predetermined time limit has been reached by the timer and thereby plugging the fluid passageway and stopping the flow of fluid through the passageway.

2. The fluid shut-off valve assembly of claim 1 further comprising an electrical generating system that generates electricity by rotating a rotor of a generator with the power of the fluid passing through the fluid passageway.

3. The fluid shut-off valve assembly of claim 2 further comprising an electrical storage device for storing the generated electricity.

4. The fluid shut-off valve assembly of claim 2 wherein the valve plug catch device includes a plunger an electrical solenoid which is actuated to move the plunger to disengage a detent in the valve stem and release the valve plug.

5. The fluid shut-off valve assembly of claim 4 wherein the electrical solenoid is powered by the electrical generating system.

6. The fluid shut-off valve assembly of claim 1 wherein the valve plug catch device actuated to release the valve plug using energy stored in a battery or by household power.

7. The fluid shut-off valve assembly of claim 1 further comprising a cover adapted to house the valve, wherein the valve stem extends outside the cover to indicate whether the valve plug is in the first position or the second position.

8. The fluid shut-off valve assembly of claim 7 wherein the valve is manually reset by pulling upward on the valve stem, whereby the solenoid plunger re-engages the detent in the valve stem to hold the plunger in the first position.

9. The fluid shut-off valve assembly of claim 1 further comprises a user adjustable electronic timer adapted to reset the duration of fluid flowing through the passageway to zero time when the fluid stops flowing through the passageway.

10. A method of conserving fluids comprising the steps of:

providing a shut-off valve including a valve body having a fluid flow path, a valve plug for opening and closing the flow path, a valve stem operatively attached to the valve plug, a sensor for sensing flow of fluid through the flow path, and a timer for timing duration of fluid flowing through the flow path;

engaging the valve stem with a solenoid plunger to keep the valve plug in an open position to allow the fluid to flow through the fluid flow path;

sensing the flow of the fluid through the flow path;

measuring the duration of the fluid flowing through the flow path;

determining whether the duration of the fluid flowing through the flow path has met or exceeded a threshold value; and

disengaging the solenoid plunger from the valve stem to close the flow path once the threshold value has been met or exceeded to stop to flow of fluid through the flow path in the valve.

11. The method of claim 10 wherein the threshold value is a user adjustable time setting of the timer.

12. The method of claim 10 further comprising the step of resetting the time when the fluid flowing through the flow path stops.

13. The method of claim 10 further comprising the step of turning a rotor within the flow path with the fluid flowing through the valve to power the valve.

14. The method of claim 13 wherein the rotor is an impeller.

15. The method of claim 13 wherein the rotor turning generates electricity to accomplish the step of disengaging the solenoid plunger.

16. The method of conserving fluids of claim 10 further comprising the step of lifting the valve stem to manually set the valve plug in the open position.

17. The method of claim 11 further comprising adjusting the user adjustable time setting of the timer commensurate with the desired fluid flow to a plumbing fixture.

18. The method of conserving fluids of claim 10 further comprising the step of indicating to a user whether the valve plug is in the open or closed position by moving the valve stem commensurate with movement of the valve plug relative to a cover surrounding the valve.

19. A method of reducing water loss from a leaky toilet connected to a water supply line, the method comprising:

providing a shut-off valve including a fluid inlet in fluid communication with the water supply line, a fluid outlet in fluid communication with the toilet, a valve body having a fluid flow path, a valve plug for opening and closing the flow path, a valve stem operatively attached to the valve plug, a sensor for sensing flow of fluid through the flow path, and a timer for timing duration of fluid flowing through the flow path;

engaging the valve stem with a solenoid plunger to keep the valve plug in an open position to allow the fluid to flow through the fluid flow path;

sensing the flow of the fluid through the flow path;

measuring the duration of the fluid flowing through the flow path;

determining whether the duration of the fluid flowing through the flow path has met or exceeded a threshold value;

turning a rotor within the flow path with the fluid flowing through the valve to generate electricity to power the valve; and

disengaging the solenoid plunger from the valve stem to close the flow path once the threshold value has been met or exceeded to stop to flow of fluid through the flow path in the valve.

20. The method of claim 19 wherein the solenoid plunger engages a detent in the valve stem to keep the valve plug in the open position.

21. The method of claim 19 wherein the threshold value is a user adjustable time setting of the timer.

22. The method of claim 19 further comprising the step of resetting the time when the fluid flowing through the flow path stops.

23. The method of conserving fluids of claim 19 further comprising the step of lifting the valve stem to manually set the valve plug in the open position.

24. The method of claim 21 further comprising adjusting the user adjustable time setting of the timer commensurate with the desired fluid flow to a plumbing fixture.

25. The method of conserving fluids of claim 19 further comprising the step of indicating to a user whether the valve plug is in the open or closed position by moving the valve stem commensurate with movement of the valve plug relative to a cover surrounding the valve.

26. A method of reducing water loss through a leaky appliance comprising the steps of:

attaching an automated shut-off valve body between a water supply line for the appliance and a water inlet for the appliance;

adjusting a time setting of an electronic timer within the valve body to a desired duration of water flow;

monitoring when water is flowing through the valve body;

timing duration of the water flowing through the valve body;

automatically resetting the electronic timer within the valve body to the time setting when water flowing through the valve body stops;

generating electricity with the water flowing through the valve body to automate operations within the valve body; and

closing the valve once the time setting has been reached, thereby stopping flow of water through the valve body and the appliance.