Method and apparatus for fabricating a light management substrates
First Claim
1. A method of fabricating an optical substrate from a machined master surface of a workpiece, the method comprising:
- forming a replica of the master surface; and
transferring the replica of the master surface to an optical substrate;
wherein the master surface is formed by;
bringing a cutting tool into contact with an initial surface of the workpiece;
for a cutting pass, i, causing relative movement between the cutting tool and the initial surface along a path;
wherein the path is determined by processing a mathematical function defined over a segment, C, of a coordinate system and characterized by a parameter selected from the group consisting of amplitude, phase, and frequency;
wherein causing relative movement between the cutting tool and the initial surface comprises;
bandpass filtering a noise signal;
providing the bandpass filtered noise signal to a function generator; and
generating a randomly modulated mathematical function from the function generator;
cutting the initial surface by moving the cutting tool along the path according to the randomly modulated mathematical function.
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Accused Products
Abstract
A method of machining a surface of a workpiece is accomplished by bringing a cutting tool into contact with the surface of the workpiece and for at least one cutting pass, i, causing relative movement between the cutting tool and the surface of the workpiece along a path in the surface of the workpiece. The path is in the nature of a mathematical function defined over a segment, C, of a coordinate system and characterized by a set of nonrandom, random or pseudorandom parameters selected from the group consisting of amplitude, phase and period or frequency. Relative movement between the cutting tool and the surface of the workpiece may be accomplished by bandpass filtering a noise signal; providing the bandpass filtered signal to a function generator; generating a randomly modulated mathematical function from the function generator; and in response to the randomly modulated function, directing the relative movement between the cutting tool and the surface of the workpiece along the path in the surface of the workpiece.
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Citations
9 Claims
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1. A method of fabricating an optical substrate from a machined master surface of a workpiece, the method comprising:
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forming a replica of the master surface; and transferring the replica of the master surface to an optical substrate; wherein the master surface is formed by; bringing a cutting tool into contact with an initial surface of the workpiece; for a cutting pass, i, causing relative movement between the cutting tool and the initial surface along a path; wherein the path is determined by processing a mathematical function defined over a segment, C, of a coordinate system and characterized by a parameter selected from the group consisting of amplitude, phase, and frequency; wherein causing relative movement between the cutting tool and the initial surface comprises; bandpass filtering a noise signal; providing the bandpass filtered noise signal to a function generator; and generating a randomly modulated mathematical function from the function generator; cutting the initial surface by moving the cutting tool along the path according to the randomly modulated mathematical function. - View Dependent Claims (2, 3, 4, 5)
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6. A method of fabricating an optical substrate from a machined master surface of a workpiece, the method comprising:
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forming a replica of the master surface; and transferring the replica of the master surface to an optical substrate; wherein the master surface is formed by; bringing a cuffing tool into contact with an initial surface of the workpiece; for a cuffing pass, i, causing relative movement between the cutting tool and the initial surface along a path; wherein the path is determined by processing a mathematical function defined over a segment, C, of a coordinate system and characterized by a parameter selected from the group consisting of amplitude, phase, and frequency; and wherein the mathematical function is defined by the equation;
yi=Aisin{Ψ
i}+Siwherein i is an integer indicative of the number of the path, yi is an instantaneous displacement of the cutting tool relative to C on the ith cutting pass, Ai is a maximum displacement of the cutting tool relative to C, Ψ
i is a phase of yi, and Siis a shift in the starting position of yi;and wherein - View Dependent Claims (8)
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7. A method of fabricating an optical substrate from a machined master surface of a workpiece, the method comprising:
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forming a replica of the master surface; and transferring the replica of the master surface to an optical substrate; wherein the master surface is formed by; bringing a cuffing tool into contact with an initial surface of the workpiece; for a cuffing pass, i, causing relative movement between the cutting tool and the initial surface along a path; wherein the path is determined by processing a mathematical function defined over a segment, C, of a coordinate system and characterized by a parameter selected from the group consisting of amplitude, phase, and frequency; and wherein the mathematical function is defined by the equation;
yi=Aisin{Ψ
i}+Siwherein i is an integer indicative of the number of the path, yi is an instantaneous displacement of the cutting tool relative to C on the ith cuffing pass, Ai is a maximum displacement of the cutting tool relative to C, Ψ
i is a phase of yi, and Si is a shift in the starting position of yi;and wherein - View Dependent Claims (9)
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Specification