System for creating a biofuel
First Claim
1. A system for creating a biodiesel fuel using main biodiesel production equipment comprising:
- (a) a biofuel reactor comprising;
at least one chamber;
at least two atomizers in the at least one chamber comprising;
a first atomizer in the at least one chamber comprising at least one light phase biofuel feedstock nozzle for receiving and atomizing a light phase biofuel feedstock, anda second atomizer in the at least one chamber comprising at least one short chain alcohol with catalyst nozzle for receiving and atomizing a short chain alcohol with catalyst, wherein a stream of reacted microparticles is quickly formed when the atomized light phase biofuel feedstock contacts the atomized short chain alcohol with catalyst;
(b) a polyol separator in fluid communication with the biofuel reactor, wherein the polyol separator is adapted to receive and separate the stream of reacted microparticles into a crude polyol stream and a crude biodiesel stream;
(c) a conduit comprising;
a wash water inlet for introducing fresh wash water to the crude biodiesel stream, and flowing the crude biodiesel stream mixed with fresh wash water to a wash water separator, wherein the wash water separator is adapted to separate a first portion of wash water from the crude biodiesel stream to form a washed crude biodiesel with a second portion of washing water;
(d) a heat exchanger for heating the washed crude biodiesel with the second portion of washing water to form dried biodiesel and wash water vapor;
(e) a cooler for receiving the dried biodiesel and forming a cooled biodiesel;
(f) a filter for receiving the cooled biodiesel and removing particles from the cooled biodiesel to form a final biodiesel; and
(g) a secondary process treatment equipment comprising;
a neutralization vessel adapted to receive the crude polyol stream, the first portion of the wash water, and a recycle acid stream, wherein the neutralization vessel is adapted to neutralize the crude polyol stream, wash water, and recycle acid streams to a pH of about 3.5 to 4.0 forming a neutralized mixture;
a phase separator for receiving the neutralized mixture and forming an oil stream and a second crude polyol stream;
an esterification conduit for dosing a short chain alcohol into the oil stream and for dosing an esterification acid into the oil stream;
an acid esterification reactor for esterifying the oil stream to form a mixture of a fatty acid ester and an acid/alcohol mixture;
an acid esterification phase separator for receiving the mixture of the fatty acid ester and the acid/alcohol mixture and forming the recycle acid stream and a crude fatty acid ester stream, wherein the crude fatty acid ester stream flows back to the biofuel reactor, wherein the recycle acid stream flows back to the neutralization vessel;
a polyol dryer for forming at least two components from the second crude polyol stream, including a water alcohol stream adapted to receive wash water vapor, and a final polyol product; and
an alcohol rectification unit for separating water and alcohol from the water alcohol stream.
1 Assignment
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Accused Products
Abstract
A system for making a biodiesel fuel using a biofuel reactor with at least one chamber and at least a two atomizers in each chamber, at least one atomizer with biofuel feedstock nozzles, and a second atomizer with alcohol with catalyst nozzles to simultaneously atomize and quickly react the biofuel feedstock with the alcohol with catalyst. A polyol separator separates the microparticles into a crude polyol stream and a crude biodiesel stream, and a conduit with an inlet introduces water to the crude biodiesel stream. A separator is used to separate a first portion of water from the crude biodiesel stream forming a washed crude biodiesel with a second portion of washing water, and a heat exchanger is used to form dried biodiesel and wash water vapor. A cooler cools the dried biodiesel, and a filter is used to remove particles from the cooled biodiesel forming the biodiesel.
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Citations
22 Claims
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1. A system for creating a biodiesel fuel using main biodiesel production equipment comprising:
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(a) a biofuel reactor comprising; at least one chamber; at least two atomizers in the at least one chamber comprising; a first atomizer in the at least one chamber comprising at least one light phase biofuel feedstock nozzle for receiving and atomizing a light phase biofuel feedstock, and a second atomizer in the at least one chamber comprising at least one short chain alcohol with catalyst nozzle for receiving and atomizing a short chain alcohol with catalyst, wherein a stream of reacted microparticles is quickly formed when the atomized light phase biofuel feedstock contacts the atomized short chain alcohol with catalyst; (b) a polyol separator in fluid communication with the biofuel reactor, wherein the polyol separator is adapted to receive and separate the stream of reacted microparticles into a crude polyol stream and a crude biodiesel stream; (c) a conduit comprising; a wash water inlet for introducing fresh wash water to the crude biodiesel stream, and flowing the crude biodiesel stream mixed with fresh wash water to a wash water separator, wherein the wash water separator is adapted to separate a first portion of wash water from the crude biodiesel stream to form a washed crude biodiesel with a second portion of washing water; (d) a heat exchanger for heating the washed crude biodiesel with the second portion of washing water to form dried biodiesel and wash water vapor; (e) a cooler for receiving the dried biodiesel and forming a cooled biodiesel; (f) a filter for receiving the cooled biodiesel and removing particles from the cooled biodiesel to form a final biodiesel; and (g) a secondary process treatment equipment comprising; a neutralization vessel adapted to receive the crude polyol stream, the first portion of the wash water, and a recycle acid stream, wherein the neutralization vessel is adapted to neutralize the crude polyol stream, wash water, and recycle acid streams to a pH of about 3.5 to 4.0 forming a neutralized mixture; a phase separator for receiving the neutralized mixture and forming an oil stream and a second crude polyol stream; an esterification conduit for dosing a short chain alcohol into the oil stream and for dosing an esterification acid into the oil stream; an acid esterification reactor for esterifying the oil stream to form a mixture of a fatty acid ester and an acid/alcohol mixture; an acid esterification phase separator for receiving the mixture of the fatty acid ester and the acid/alcohol mixture and forming the recycle acid stream and a crude fatty acid ester stream, wherein the crude fatty acid ester stream flows back to the biofuel reactor, wherein the recycle acid stream flows back to the neutralization vessel; a polyol dryer for forming at least two components from the second crude polyol stream, including a water alcohol stream adapted to receive wash water vapor, and a final polyol product; and an alcohol rectification unit for separating water and alcohol from the water alcohol stream. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22)
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Specification