Redundant fieldbus system

• US 7,454,252 B2
• Filed: 03/08/2006
• Issued: 11/18/2008
• Est. Priority Date: 03/08/2006
• Status: Active Grant

• Current Assignee: Moore Industries International, Inc.
• Original Assignee: Moore Industries International, Inc.
• Inventors: El-Sayed, Hassan M.
• Primary Examiner(s): Hartman, Jr.; Ronald D
• Application Number:
  US11/370,445
• Publication Number:
  US 20070213854A1
• Time in Patent Office: 986 Days
• Field of Search: 700/1, 700/21, 714/4, 370227-228
• US Class Current: 700/21
• CPC Class Codes: G05B 9/03 with multiple-channel loop, i.e. redundant control systems

Abstract

A redundant fieldbus system provides power and communications in a parallel physical configuration between the host system and attached field devices irrespective of any single point failure in the network. In case of a fault, the redundant fieldbus system automatically eliminates the faulty section of the network, switches power and communications to the healthy portion of the network and terminates the network for signal integrity. A device coupler for the system may include a fault detector coupled to an auto-termination circuit that terminates a fieldbus cable when a fault is detected. The device coupler may include fault detection and isolation coupled to each set of spur terminals used to connect field devices to the device coupler. A field device for the system may include circuitry for deselecting a faulty cable while maintaining connection to a healthy cable.

Claims

1. An apparatus for use in a redundant fieldbus system, the apparatus comprising:

first terminals adapted to connect to a first fieldbus cable, the first terminals coupled to a field device to provide power and communications from a fieldbus network to the field device;

second terminals adapted to connect to a second fieldbus cable, the second terminals coupled to the field device to provide power and communications from the fieldbus network to the field device; and

isolation circuitry connected between the first terminals and the field device and connected between the second terminals and the field device, the isolation circuitry adapted to provide power from either the first terminals or the second terminals to the field device, the isolation circuitry further adapted to isolate a short circuit between the first terminals from a power source connected to the field device through the second; and

wherein the apparatus provides independent current paths between the first terminals and the field device and between the second terminals and the field device, the apparatus further comprising first and second spur connection circuits.

2. The apparatus of claim 1, wherein the first and second spur connection circuits respectively comprise a first fault detector and a second fault detector.

3. The apparatus of claim 2, wherein the first fault detector comprises a short circuit detector for detecting a short circuit in a spur cable attached to the first spur connection circuit.

4. The apparatus of claim 1, wherein the first and second spur connection circuits are connected to third and fourth terminals of a field device.

5. The apparatus of claim 4, wherein the third terminals are coupled to a portion of the field device to provide power and communications from a fieldbus network to the field device, and

wherein the fourth terminals are coupled to the portion of the field device to provide an alternative path for power and communications from the fieldbus network to the field device.

6. The apparatus of claim 5, further comprising field device isolation circuitry connected between the third terminals and the portion of the field device and connected between the fourth terminals and the portion of the field device, the field device isolation circuitry adapted to provide power from either the third terminals or the fourth terminals to the portion of the field device, the field device isolation circuitry further adapted to isolate a short circuit between the third terminals from a power source connected to the field device through the fourth terminals.

7. The apparatus of claim 1, wherein the isolation circuitry comprises:

first and second diodes respectively connected in series between the first terminals and the portion of the field device; and

third and fourth diodes respectively connected in series between the second terminals and the portion of the field device.

8. The apparatus of claim 1, wherein the isolation circuitry comprises fault detection circuitry to detect a loss of power at either of the first or second terminals, the fault detection circuitry coupled to automatic termination circuitry to turn on the automatic termination circuitry to respectively couple termination to the first or second terminals responsive to the fault detection circuitry.

9. The apparatus of claim 8, wherein the fault detection circuitry detects resumption of power and turns off the automatic termination circuitry to remove the termination.

10. An apparatus for use in a redundant fieldbus system, the apparatus comprising:

first terminals adapted to connect to a first fieldbus cable, the first terminals coupled to a portion of a field device to provide power and communications from a fieldbus network to the field device;

second terminals adapted to connect to a second fieldbus cable, the second terminals coupled to the portion of the field device to provide power and communications from the fieldbus network to the field device; and

isolation circuitry connected between the first terminals and the portion of the field device and connected between the second terminals and the portion of the field device, the isolation circuitry adapted to provide power from both of the first terminals and the second terminals to the field device, the isolation circuitry providing independent current paths between the first terminals and the field device and between the second terminals and the field device, the isolation circuitry further adapted to detect a loss of power at the first terminals and to automatically isolate the first terminals from a power source connected to the field device through the second terminals when power is lost from the first terminals.

11. The apparatus of claim 10, wherein the isolation circuitry comprises:

first and second diodes respectively connected in series between the first terminals and the portion of the field device; and

third and fourth diodes respectively connected in series between the second terminals and the portion of the field device.

12. The apparatus of claim 10, wherein the field device is a controller, actuator or sensor.

13. The apparatus of claim 12, wherein the apparatus is a device coupler and further comprises first and second spur connection circuits.

14. The apparatus of claim 10, wherein the isolation circuitry comprises fault detection circuitry to detect a loss of power at either of the first or second terminals.

15. The apparatus of claim 10, wherein the isolation circuitry comprises fault detection circuitry to detect a loss of power at either of the first or second terminals, the fault detection circuitry coupled to automatic termination circuitry to turn on the automatic termination circuitry to respectively couple termination to the first or second terminals responsive to the fault detection circuitry.

16. The apparatus of claim 15, wherein the fault detection circuitry detects resumption of power and turns off the automatic termination circuitry to decouple the termination.