Dynamic seals for a prosthetic knee

• US 7,455,696 B2
• Filed: 05/06/2005
• Issued: 11/25/2008
• Est. Priority Date: 05/07/2004
• Status: Active Grant

• Current Assignee: Ossur hf
• Original Assignee: Ossur hf
• Inventors: Bisbee, Charles R. III, Hsu, Henry H.
• Primary Examiner(s): Snow; Bruce E.
• Application Number:
  US11/124,621
• Publication Number:
  US 20060069449A1
• Time in Patent Office: 1,299 Days
• Field of Search: 623 39- 45
• US Class Current: 623/45
• CPC Class Codes: A61F 2/5044 Designing or manufacturing processes
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/741 using powered actuators, e.g. stepper motors or solenoids
• CPC Class Codes: A61F 2002/5004 operated by electro- or magnetorheological fluids
• CPC Class Codes: A61F 2002/5033 for adjusting damping damping means A61F2002/5003
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring
• CPC Class Codes: A61F 2002/5078 2-D spiral springs
• CPC Class Codes: A61F 2002/6818 for braking
• CPC Class Codes: A61F 2002/701 operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/705 Electromagnetic data transfer for implantable prostheses A61F2250/0002
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 2002/7635 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/7645 for measuring torque, e.g. hinge or turning moment, moment of force
• CPC Class Codes: A61F 2002/769 Displaying measured values

Abstract

The invention in some embodiments relates to a dynamic seal for a prosthetic knee. The dynamic seal in one embodiment is utilized to seal a magnetorheological fluid comprising a liquid and solid particles within a chamber of the knee. The dynamic seal embodiments are specially configured with a pre-loaded tensioned garter spring which has a coil spacing that is at least as large as the size of the particles or maximum size of the particles in the magnetorheological fluid. Desirably, this allows the magnetorheological fluid particles to flow in and out of the dynamic seal without clogging the seal and advantageously provides for a reliable dynamic seal.

Claims

1. A prosthetic knee, comprising:

a housing comprising a chamber containing a magnetorheological fluid, said fluid comprising a mixture of solid particles and a liquid;

at least one side plate within said housing and forming a barrier to contain said fluid in said chamber; and

at least one dynamic seal fitted between said housing and said side plate to contain said fluid in said chamber during relative rotation between said housing and said side plate, said dynamic seal having a tensioned spring with coils being spaced by a distance at least as large as the largest size of said particles of said fluid;

wherein said side plate has a hardened outer rim that engages said dynamic seal, and wherein said outer rim has a coating of titanium nitride.

2. The prosthetic knee of claim 1, wherein said prosthetic knee comprises an actuator that shears said fluid.

3. The prosthetic knee of claim 1, wherein said prosthetic knee comprises two side plates with said fluid therebetween.

4. The prosthetic knee of claim 3, wherein said prosthetic knee comprises two of said dynamic seals with each engaged with a respective one of said side plates to dynamically seal said fluid therebetween.

5. The prosthetic knee of claim 1, wherein said dynamic seal has a sealing lip that is loaded by said spring to apply pressure on said side plate.

6. The prosthetic knee of claim 5, wherein said sealing lip has a tip that dynamically engages an outer rim of said side plate.

7. The prosthetic knee of claim 6, wherein said tip is offset from said spring by a predetermined distance.

8. The prosthetic knee of claim 6, wherein said sealing lip forms a fluid side angle with said outer rim and said angle is in the range from about 60°

to about 75°

.

9. The prosthetic knee of claim 6, wherein said sealing lip forms an ambient side angle with said outer rim and said angle is in the range from about 7.5°

to about 30°

.

10. The prosthetic knee of claim 1, wherein said particles have a maximum size in the range from about 2 μ

m to about 4 μ

m.

11. The prosthetic knee of claim 10, wherein adjacent coils are spaced by a distance in the range from about 2.5 μ

m to about 40 μ

m.

12. The prosthetic knee of claim 1, wherein said spring comprises a garter spring.

13. A prosthetic knee, comprising:

a housing comprising a chamber containing a magnetorheological fluid, said fluid comprising a mixture of solid particles and a liquid, the particles having a maximum size in the range from about 2 μ

m to about 4 μ

m;

at least two side plates forming a barrier to contain fluid in said chamber; and

at least two dynamic seals, each fitted between said housing and one of said side plates to contain said fluid in said chamber during relative rotation between said housing and said side plates, said dynamic seals comprising a tensioned spring with coils being spaced by a distance at least as large as the largest size of said particles of said fluid, in the range from about 2.5 μ

m to about 40 μ

m.

14. The prosthetic knee of claim 13, wherein said prosthetic knee comprises an actuator that shears said fluid.

15. The prosthetic knee of claim 13, wherein said spring comprises a garter spring.

16. A prosthetic knee, comprising:

a housing comprising a chamber containing a magnetorheological fluid, said fluid comprising a mixture of solid particles and a liquid;

at least one side plate within said housing and forming a barrier to contain said fluid in said chamber; and

at least one dynamic seal fitted between said housing and said side plate to contain said fluid in said chamber during relative rotation between said housing and said side plate, said dynamic seal having a tensioned spring with coils being spaced by a distance at least as large as the largest size of said particles of said fluid;

wherein said particles have a maximum size in the range from about 2 μ

m to about 4 μ

m, and wherein adjacent coils are spaced by a distance in the range from about 2.5 μ

m to about 40 μ

m.

17. A prosthetic knee, comprising:

a housing comprising a chamber containing a magnetorheological fluid, said fluid comprising a mixture of solid particles and a liquid;

at least one side plate within said housing and forming a barrier to contain said fluid in said chamber; and

at least one dynamic seal fitted between said housing and said side plate to contain said fluid in said chamber during relative rotation between said housing and said side plate, said dynamic seal having a tensioned spring with coils being spaced by a distance at least as large as the largest size of said particles of said fluid;

wherein said dynamic seal has a sealing lip that is loaded by said spring to apply pressure on said side plate and said sealing lip has a tip that dynamically engages an outer rim of said side plate, and wherein said sealing lip forms a fluid side angle with said outer rim and said angle is in the range from about 60°

to about 75°

.