Current producing surface for a wound dressing

• US 7,457,667 B2
• Filed: 02/19/2004
• Issued: 11/25/2008
• Est. Priority Date: 02/19/2004
• Status: Active Grant

• Current Assignee: Franklin Mountain Investments Limited Partnership
• Original Assignee: Silverleaf Medical Products, Inc.
• Inventors: Skiba, Jeffry B
• Primary Examiner(s): Schaetzle; Kennedy J.
• Assistant Examiner(s): SARCIONE, JESSICA LYNN
• Application Number:
  US10/784,088
• Publication Number:
  US 20050187580A1
• Time in Patent Office: 1,741 Days
• Field of Search: 607/115, 607/152, 607 1- 2, 607 98- 99, 607108-112, 607139-149, 607/50, 604/20, 604/46, 604/500, 604/290, 606/34, 602/41, 600/372, 600382-393, 600395-397, 427/2.1, 427/2.31, 156/277, 156/278, 156/260, 264129-132, 118/46
• US Class Current: 607/50
• CPC Class Codes: A61N 1/303 Constructional details electrodes for external use A61N1/0428

Abstract

In an embodiment, an article includes a primary surface, and a pattern of spaced dissimilar materials, on the primary surface. The pattern is to spontaneously produce electrical surface currents when brought into contact with an electrically conducting solution.

Claims

1. A wound dressing comprising:

a primary surface of a pliable dressing material, wherein the pliable dressing material is adapted to be applied to an area of damaged tissue;

a first design formed from a first ink that includes a mixture of a polymer and a first element, the first ink being printed into a position of contact with the primary surface, the first element including a metal species, and the first design including at least one dot, wherein selective ones of the at least one dot have approximately a 1.5 mm+/−

1 mm mean diameter;

a second design formed from a second ink that includes a mixture of a polymer and a second element, the second element including a different metal species than the first element, the second ink being printed into a position of contact with the primary surface, and the second design including at least one other dot, wherein selective ones of the at least one other dot have approximately a 2.5 mm+−

2 mm mean diameter;

a spacing on the primary surface that is between the first design and the second design such that the first design does not physically contact the second design, wherein the spacing is approximately 1.5 mm+−

1 mm; and

at least one repetition of the first design and the second design, the at least one repetition of the first design being substantially adjacent the second design, wherein the at least one repetition of the first design and the second design, in conjunction with the spacing between the first design and the second design, defines at least one pattern of at least one voltaic cell for spontaneously generating at least one electrical current when introduced to an electrolytic solution.

2. A wound dressing comprising:

a primary surface of a pliable dressing material, wherein the pliable dressing material is adapted to be applied to an area of damaged tissue;

a first design formed from a first ink that includes a mixture of a polymer and a first element, the first ink being printed into a position of contact with the primary surface, the first element including a metal species, and the first design including at least one hexagonally shaped dot;

a second design formed from a second ink that includes a mixture of a polymer and a second element, the second element including a different metal species than the first element, the second ink being printed into a position of contact with the primary surface, and the second design including at least one other dot, the at least one other dot including two hexagonally shaped dots that are spaced from each other;

a spacing on the primary surface that is between the first design and the second design such that the first design does not physically contact the second design; and

at least one repetition of the first design and the second design, the at least one repetition of the first design being substantially adjacent the second design wherein multiple repetitions of the first design and the second design result in at least one pattern characterized by the first design being surrounded by six hexagonally shaped dots of the second design, wherein the at least one pattern defines at least one voltaic cell for spontaneously generating at least one electrical current when introduced to an electrolytic solution.

3. A method of making a wound dressing comprising:

applying a first fluid to a face of a pliable dressing material to form a first design, wherein the first fluid includes a first biocompatible polymer and a first element;

applying a second fluid to the face of the pliable dressing material to form a second design such that the second design is not physically contacting the first design, wherein the second fluid includes a second biocompatible polymer and a second element;

repeating the first design and the second design to create a pattern that alternates between the first design and the second design;

fixing an absorbent cloth layer to a back of the pliable dressing material, wherein the back of the pliable dressing material comprises a surface opposite the face of the pliable dressing material; and

bonding an elastic adhesive layer to the absorbent cloth layer such that there is at least one overlapping piece of the elastic adhesive layer for securing the face of the pliable dressing material over an area of damaged tissue in a manner that allows the first and second elements of the corresponding first and second fluids to be introduced directly to the area of damaged tissue.

4. The method of claim 3 wherein the first element includes a silver powder, and wherein the second element includes a zinc powder.

5. The method of claim 4 wherein applying the first fluid and applying the second fluid include screen printing the first fluid and the second fluid onto the face of pliable dressing material.

6. The method of claim 4 wherein at least some of the particles of the silver powder are approximately 100 microns or less in size.

7. The method of claim 3 wherein:

the first design includes at least one dot, and selective ones of the at least one dot have an approximately 1.5 mm±

1 mm mean diameter;

a second design includes at least one other dot, and selective ones of the at least one other dot have an approximately 2.5 mm±

2 mm mean diameter; and

forming a spacing on the pliable dressing material between the at least one dot of the first design and the at least one other dot of the second design such that the first design does not physically contact the second design, the spacing being approximately 1.5 mm±

1 mm.