Storage tank for hot water systems

• US 7,458,418 B2
• Filed: 05/16/2005
• Issued: 12/02/2008
• Est. Priority Date: 01/13/2003
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Sienel, Tobias H.
• Primary Examiner(s): Ford; John K
• Application Number:
  US11/129,806
• Publication Number:
  US 20050218240A1
• Time in Patent Office: 1,296 Days
• Field of Search: 165/236, 165/50, 165/104.19, 165/104.31, 165/301, 624/34, 624/35, 622/386, 606/52, 606/59, 126/437
• US Class Current: 165/236
• CPC Class Codes: F24D 17/02 using heat pumps
• CPC Class Codes: F28D 20/0039 with stratification of the heat storage material
• CPC Class Codes: F28D 2020/0091 flexible
• CPC Class Codes: F28D 2020/0095 movable or floating
• CPC Class Codes: Y02E 60/14 Thermal energy storage

Abstract

A heat pump system includes a compressor, a heat rejecting heat exchanger, an expansion device, and a heat accepting heat exchanger. A storage tank stores the water that cools the refrigerant in the heat rejecting heat exchanger. A mechanical interface plate positioned between a hot water reservoir and a cold water reservoir in the storage tank reduces heat transfer between the hot water and the cold water. During a water heating mode, cold water from the cold reservoir flows into the heat sink to cool the refrigerant in the heat rejecting heat exchanger. As the water exchanges heat with the refrigerant, the water is heated in the heat sink, exits the heat sink, and flows into the hot reservoir of the storage tank. During a water discharge mode, the hot water in the hot reservoir is removed from the storage tank and flows into a hot water discharge. Cold water from a water source flows into the cold reservoir of the storage tank to refill the storage tank.

Claims

1. A heat pump system comprising:

a compression device to compress a refrigerant to a high pressure;

a heat rejecting heat exchanger for cooling said refrigerant;

a tank that stores a cold fluid medium in a cold reservoir that cools said refrigerant in said heat rejecting heat exchanger and stores a hot fluid medium that is heated by said refrigerant in a hot reservoir, said tank including a moveable interface plate that separates said cold fluid medium from said hot fluid medium in said tank, wherein said cold fluid medium flows from said cold reservoir of said tank to said heat rejecting heat exchanger, exchanges heat with said refrigerant in said heat rejecting heat exchanger to form said hot fluid medium, and said hot fluid medium flows from said heat rejecting heat exchanger to said hot reservoir of said tank during a water heating mode;

an expansion device for reducing said refrigerant to a low pressure;

a heat accepting heat exchanger for heating said refrigerant; and

a first sensor and a second sensor that detect a position of said moveable interface plate, and said water heating mode begins when said first sensor detects that said moveable interface plate moves above said first sensor and said water heating mode ends when said second sensor detects that said moveable interface plate moves below said second sensor.

2. The system as recited in claim 1 wherein said cold fluid medium and said hot fluid medium are water.

3. The system as recited in claim 1 wherein said interface plate moves towards said cold reservoir during said water heating mode, decreasing a cold volume of said cold reservoir and increasing a hot volume of said hot reservoir.

4. The system as recited in claim 1 wherein said cold fluid medium flows into said cold reservoir of said tank from a water source and said hot fluid medium flows out of said hot reservoir to a hot water discharge during a water discharge mode.

5. The system as recited in claim 4 wherein said interface plate moves towards said hot reservoir during said water discharge mode, decreasing a hot volume of said hot reservoir and increasing a cold volume of said cold reservoir.

6. The system as recited in claim 1 wherein said cold fluid medium has a first density, said hot fluid medium has a second density, and said interface plate has a third density greater than said second density and less than said first density.

7. The system as recited in claim 6 wherein said interface plate floats between said hot reservoir and said cold reservoir.

8. The system as recited in claim 1 wherein said tank further includes a hot opening and a cold opening, and said hot fluid medium flows into and out of said hot reservoir though said hot opening and said cold fluid medium flows into and out of said cold reservoir through said cold opening.

9. The system as recited in claim 1 wherein termination of said water heating mode is controlled by a position of said moveable interface plate.

10. The system as recited in claim 1 wherein said hot reservoir is located above said cold reservoir.

11. The system as recited in claim 1 wherein said interface plate moves in a vertical direction.

12. A method of heating a fluid comprising the steps of:

compressing a refrigerant to a high pressure;

flowing a cold fluid medium from a cold reservoir of a tank;

cooling said refrigerant by exchanging heat with said cold fluid medium;

heating said cold fluid medium with said refrigerant to form a hot fluid medium;

flowing said hot fluid medium to a hot reservoir of said tank;

moving an interface plate that separates said cold reservoir and said hot reservoir in said tank;

providing a first sensor and a second sensor for sensing the position of the moveable interface plate;

sensing a position of the interface plate with each of the first sensor and the second sensor;

beginning a water heating mode in response to detecting movement of the interface plate above the first sensor;

ending the water heating mode in response to detecting movement of the interface plate below the second sensor;

expanding said refrigerant to a low pressure; and

heating said refrigerant.