Mobile asphalt production machine

• US 7,458,746 B1
• Filed: 08/22/2005
• Issued: 12/02/2008
• Est. Priority Date: 08/22/2005
• Status: Expired due to Fees

• Current Assignee: Harold M. Zimmerman
• Original Assignee: Harold M. Zimmerman
• Inventors: Zimmerman, Harold M.
• Primary Examiner(s): Addie; Raymond W
• Application Number:
  US11/207,960
• Time in Patent Office: 1,198 Days
• Field of Search: 404/92, 404/95, 404/101, 404/108, 404/110, 404/83
• US Class Current: 404/101
• CPC Class Codes: E01C 19/1054 Preparing mixtures of which at least part of the solid ingredients has previously been deposited on the surface, excluding penetrating or surface dressing, e.g. in situ mixing, mixing involving lifting of spread or windrowed aggregate preparing and placing such bituminous mixtures E01C19/463; recycling in place or on the road E01C23/065
• CPC Class Codes: E01C 19/46 for preparing and placing the materials , e.g. slurry sealsE01C19/002, E01C19/45, E01C21/00, E01C23/065 take precedence
• CPC Class Codes: E01C 23/06 Devices or arrangements for working the finished surface working freshly laid paving E01C19/42 - E01C19/44, E01C23/02; mining picks E21C35/18; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road

Abstract

A mobile asphalt production machine mixes bituminous concrete at the job site through a mixing auger mechanism mounted in an insulated housing. Propane burners provide heat within the mixing auger mechanism and within the insulated housing to produce a hot-mix bituminous concrete in large or small batches. The components of the asphalt mixture are stored in separate bins that can be re-filled at the job site to provide a continuous supply of asphalt. Hot liquid bitumen is added to heated aggregate within the mixing auger mechanism. Recycled asphalt can be added through a port in the mixing auger for incorporation into the mixture. Controls permit the rate of flow of each individual component to be selectively varied in order to change the recipe for the mixture and to provide calibration of the component, while a master control will maintain the pre-established flow rates through a variable speed of operation.

Claims

1. A mobile asphalt production machine comprising:

a mobile frame;

a plurality of storage bins supported on said frame for holding supplies of component materials used in the production of bituminous concrete;

a conveying device associated with each said storage bin to extract respective said component supplies;

a longitudinally extending mixing auger mechanism supported on said frame and positioned to receive said component supplies and to mix said component supplies to produce bituminous concrete, said mixing auger mechanism including an auger having a spiral flighting cooperable with an adjacent auger tube to mix said component supplies and to convey said component supplies rearwardly from a forward inlet end to a rearward discharge end of said mixing auger mechanism;

a burner operable to discharge heat into said mixing auger mechanism at said inlet end between said auger and said auger tube to heat directly said component supplies while being mixed together by said mixing auger mechanism; and

a discharge mechanism operable to receive mixed bituminous concrete from said discharge end of said mixing auger mechanism for utilization remotely of said machine.

2. The asphalt production machine of claim 1 wherein said mixing auger mechanism is supported within an insulated housing that forms an annular gap between said housing and said auger tube of said mixing auger mechanism.

3. The asphalt production machine of claim 2 further comprising a second burner associated with said housing to discharge heat into said annular gap.

4. The asphalt production machine of claim 3 wherein said spiral flighting of said mixing auger mechanism is formed as a ribbon flighting supported on a central shaft such that said ribbon flighting is substantially separated from said shaft to permit said component supplies to fall between said ribbon flighting and said central shaft while mixing, said ribbon flighting having a plurality of fins mounted thereon to affect a vertical movement to said component materials being mixed within said mixing auger mechanism.

5. The asphalt production machine of claim 4 further comprising an elevator to collect at least some of said component materials and elevate the collected component materials to said auger tube for introduction into said mixing auger mechanism.

6. The asphalt production machine of claim 5 wherein at least some of said conveying devices are chain and slat conveyors operable at a bottom portion of each respective said storage bin to convey materials therein to said elevator.

7. The asphalt production machine of claim 1 further comprising a control mechanism supported on said frame and operatively connected to each said conveying device and to said mixing auger mechanism to permit an adjustment of the operating speed of each respective device independently of each other said device.

8. The asphalt production machine of claim 7 wherein said control mechanism is a banded hydraulic system including a proportional control for each said conveying device and said mixing auger mechanism arranged in a series with a master control at the beginning of the series so as to be operable to control the rate of operation of all said devices at a proportional rate set for each proportional control.

9. The asphalt production machine of claim 8 wherein each said proportional control has associated therewith a counter to permit calibration of the operation of said proportional control in the delivery of the corresponding said component supply as a function of the operation of the corresponding hydraulic component.

10. A mobile asphalt production machine comprising:

a mobile frame;

a plurality of storage bins supported on said frame for holding supplies of component materials used in the production of bituminous concrete;

a conveying device associated with each said storage bin to extract respective said component supplies;

a longitudinally extending mixing auger mechanism supported on said frame and positioned to receive said component supplies and to mix said component supplies to produce bituminous concrete, said mixing auger mechanism including a ribbon flighting supported on a central shaft such that said ribbon flighting is substantially separated from said shaft to permit said component supplies to fall between said ribbon flighting and said central shaft while mixing, said mixing auger mechanism further including an auger tube mounted for cooperation with said ribbon flighting;

a burner operable to discharge heat into said mixing auger mechanism to heat said component supplies while being mixed together; and

a discharge mechanism operable to receive mixed bituminous concrete from said mixing auger mechanism for utilization remotely of said machine.

11. The asphalt production machine of claim 10 wherein said mixing auger mechanism is supported within an insulated housing that forms an annular gap between said housing and said auger tube.

12. The asphalt production machine of claim 11 further comprising a second burner associated with said housing to discharge heat into said annular gap between said housing and said auger tube to heat said component materials indirectly.

13. The asphalt production machine of claim 12 wherein said ribbon flighting is formed with a plurality of fins to affect a vertical movement to said component materials being mixed within said mixing auger mechanism.

14. The asphalt production machine of claim 13 further comprising an elevator to collect at least some of said component materials and elevate the collected component materials to said auger tube for introduction into said mixing auger mechanism.

15. The asphalt production machine of claim 14 wherein at least some of said conveying devices are chain and slat conveyors operable at a bottom portion of each respective said storage bin to convey materials therein to said elevator.

16. A mobile asphalt production machine comprising:

a mobile frame;

a plurality of storage bins supported on said frame for holding supplies of component materials used in the production of bituminous concrete;

a conveying device associated with each said storage bin to extract respective said component supplies;

a mixing auger mechanism supported on said frame and positioned to receive said component supplies and to mix said component supplies to produce bituminous concrete, said mixing auger mechanism including an auger having a spiral flighting supported on a central shaft and being cooperable with an adjacent auger tube to mix said component supplies and to convey said component supplies toward a discharge end of said mixing auger mechanism;

a housing spaced from said auger tube to define an annular gap between said housing and said auger tube;

a first burner operable to discharge heat into said mixing auger mechanism to heat directly said component supplies while being mixed together; and

a second burner operable to discharge heat into said annular gap between said housing and said auger tube to heat said component supplies indirectly while being mixed together.

17. The asphalt production machine of claim 16 wherein a discharge mechanism is mounted adjacent said discharge end of said mixing auger mechanism so as to be operable to receive mixed bituminous concrete from said mixing auger mechanism for utilization remotely of said machine.

18. The asphalt production machine of claim 17 wherein said spiral flighting of said mixing auger mechanism is formed as a ribbon flighting supported on a central shaft such that said ribbon flighting is substantially separated from said shaft to permit said component supplies to fall between said ribbon flighting and said central shaft while mixing.

19. The asphalt production machine of claim 18 wherein said ribbon flighting includes a plurality of fins mounted thereon to affect a vertical movement to said component materials being mixed within said mixing auger mechanism.

20. The asphalt production machine of claim 19 further comprising a control mechanism supported on said frame and operatively connected to each said conveying device and to said mixing auger mechanism to permit an adjustment of the operating speed of each respective device independently of each other said device, said control mechanism being a banded hydraulic system including a proportional control for each said conveying device and said mixing auger mechanism arranged in a series with a master control at the beginning of the series so as to be operable to control the rate of operation of all said devices at a proportional rate set for each proportional control.