System for motion control, method of using the system for motion control, and computer readable instructions for use with the system for motion control

• US 7,460,471 B2
• Filed: 08/10/2006
• Issued: 12/02/2008
• Est. Priority Date: 02/09/2001
• Status: Expired due to Fees

• Current Assignee: Motion Engineering, Inc. (Regal Rexnord Corp.)
• Original Assignee: Motion Engineering, Inc. (Regal Rexnord Corp.)
• Inventors: Pearce, Robert, Cline, David
• Primary Examiner(s): Hartman, Jr.; Ronald D
• Application Number:
  US11/501,737
• Publication Number:
  US 20060276913A1
• Time in Patent Office: 845 Days
• Field of Search: 370221-226
• US Class Current: 370/226
• CPC Class Codes: H04J 3/062 Synchronisation of signals having the same nominal but fluctuating bit rates, e.g. using buffers pulse-stuffing H04J3/07; asynchronous-synchronous conversion H04L5/24; speed conversion H04L25/05; speed conversion in computers G06F5/06
• CPC Class Codes: H04J 3/0638 Clock or time synchronisation among nodes; Internode synchronisation synchronization for ring networks H04L12/422; data switching networks with synchronous transmission H04L12/43
• CPC Class Codes: H04J 3/0682 by delay compensation, e.g. by compensation of propagation delay or variations thereof, by ranging
• CPC Class Codes: H04L 12/4035 in which slots of a TDMA packet structure are assigned based on a contention resolution carried out at a master unit TDM/TDMA multiplex systems per se H04J3/1694; hybrid switching systems H04L12/64
• CPC Class Codes: H04L 12/417 with deterministic access, e.g. token passing
• CPC Class Codes: H04L 12/422 Synchronisation for ring networks Time Division Multiplex ring networks, e.g. SDH/SONET H04J3/085
• CPC Class Codes: H04L 12/423 with centralised control, e.g. polling
• CPC Class Codes: H04L 2012/4026 Bus for use in automation systems
• CPC Class Codes: H04L 7/08 the synchronisation signals recurring cyclically

Abstract

A motion control system and method that includes a central controller configured to generate first and second demand control signals to be used to define actuation motion of respective first and second actuators. The central controller is in communication with first and second nodes by way of a data network, each node including at least a respective actuator configured to implement at an actuator time a motion or force-related effort based upon the respective demand control signal. Each node also includes a memory configured to store at least one respective propagation delay parameter related to a signal propagation delay between the central controller and the node. A timing mechanism establishes timing at each node based on the respective propagation delay parameter so that the actuator time at the nodes occurs simultaneously. Strictly cyclic and/or full-duplex high-speed communication can be supported. The network can be wired in a ring or as a tree and with twisted pair cabling or fiber. The central controller issues demand signals to the nodes that are actuator, servo motor drive, and/or I/O devices. The central controller can also provide a timing message that is used by the nodes, in conjunction with local delay correction circuitry, so that the simultaneous acquisition of data and the simultaneous implementation of controlled action occur.

Claims

1. A method of maintaining operation in the event of a fault of a system for motion control with a plurality of slaves in a ring network controlled by a central controller, comprising:

transmitting first messages addressed to plural respective slaves in a first direction along said ring network;

monitoring first reply messages transmitted by said plural slaves in a second direction along said ring network in response to the transmitted first messages;

identifying, when first reply messages are not received from each slave to which a first message was transmitted, a first subset of slaves from which said first reply messages are received, and based thereon, determining a second subset of slaves exclusive of said first subset of slaves, from which respective first reply messages were not received;

transmitting in said second direction, when first reply messages are not received from each slave to which a first message was transmitted, second messages addressed to respective slaves in said second subset of slaves;

receiving second reply messages transmitted by respective of said slaves of said second subset of slaves in response to said second messages, said second reply messages traveling in said first direction along said ring network;

transmitting in said first direction third messages addressed to said first subset of slaves; and

transmitting in said second direction fourth messages addressed to said second subset of slaves.

2. The method according to claim 1, wherein said ring network comprises a full-duplex ring network.

3. The method according to claim 2, further comprising:

a step of reenumerating, from each of two ports of the central controller, two fragments of a ring that remain connected to the central controller when one or more links of the full-duplex ring network no longer function or have been removed; and

a step of operating the two fragments as two networks each having a tree topology.

4. A system for operating a plurality of slaves controlled by a central controller via a ring network in the event of a fault, comprising:

means for transmitting first messages addressed to plural respective slaves in a first direction along said ring network;

means for monitoring first reply messages transmitted by said plural slaves in a second direction along said ring network in response to the first messages transmitted by said means for transmitting first messages;

means for identifying, when first reply messages are not received from each slave to which a first message was transmitted, a first subset of slaves from which said first reply messages are received, and, based thereon, for determining a second subset of slaves exclusive of said first subset of slaves, from which respective first reply messages were not received;

means for transmitting in said second direction, when first reply messages are not received from each slave to which a first message was transmitted, second messages addressed to respective slaves in said second subset of slaves; and

means for receiving second reply messages transmitted by respective of said slaves of said second subset of slaves in response to said second messages transmitted by said means for transmitting in said second direction, said second reply messages traveling in said first direction along said ring network.