Apparatus and method for corrugating resharpened blades

• US 7,465,220 B1
• Filed: 09/27/2007
• Issued: 12/16/2008
• Est. Priority Date: 09/27/2007
• Status: Active Grant

• Current Assignee: Wolff Industries, Inc.
• Original Assignee: Wolff Industries, Inc.
• Inventors: Wolff, David H.
• Primary Examiner(s): Morgan; Eileen P.
• Application Number:
  US11/862,665
• Time in Patent Office: 446 Days
• Field of Search: 451/45, 451/178, 451/182, 451/193, 451/231, 451/234, 451/349, 451/358, 451/371, 76/822
• US Class Current: 451/45
• CPC Class Codes: B24B 3/52 of shear blades or scissors
• CPC Class Codes: B24B 3/586 of serrated edges, e.g. triangular shaped B24B3/583 takes precedence

Abstract

An apparatus and method are provided for cutting corrugations into the resharpened blade of a scissor. The apparatus comprises a rotatable corrugating wheel. The peripheral annular circumferentially disposed edge of the wheel defines a corrugating surface that is configured to abrade the sharpened edge surface of the scissor blade. The corrugating surface is formed by a substantially uninterrupted ridge that helically winds around the entire circumferential edge of the corrugating wheel wherein adjacent windings of the ridge are separated by a substantially uninterrupted recess that helically winds around the entire circumferential edge of the corrugating wheel. The corrugating surface can be formed in the circumferentially disposed peripheral annular surface of a circular steel disc that has been coated with a fine diamond coating or a fine ceramic coating or a combination of the two. Alternatively, the corrugating surface can be formed in the circumferentially disposed peripheral annular surface of a circular disc formed of aluminum oxide.

Claims

1. A portable device for grinding corrugations into a narrow surface forming one side of the cutting edge of a blade of a pair of scissors for which the cutting edge of the blade has been resharpened, comprising:

a portable base;

a blade holder carried by said base and configured to support the blade to be corrugated;

a corrugating wheel carried by said base in a manner rotatable about an axis of rotation relative to said base and having an annular circumferential edge defining a corrugating surface therein, wherein any line taken in a direction parallel to the axis of rotation and across substantially the entire corrugating surface measures substantially less than the length of the blade of the scissors, and wherein said corrugating surface defines a plurality of alternating radially projecting, triangular shaped peaks and grooves;

an axial shaft carried by said base and nonrotatably connected to said corrugating wheel and having a central axis of rotation coincident with the axis of rotation of said corrugating wheel;

a motor carried by said base and having an armature configured to rotate at a first revolution per minute (RPM) rating; and

a gearing arrangement carried by said base and connecting said rotatable armature of the motor to the axial shaft, said gearing arrangement being configured to convert the first RPM rating to a second RPM rating.

2. A device as in claim 1, wherein the entire corrugating surface measures less than one quarter of the length of the blade of the scissors to be corrugated.

3. A device as in claim 1, wherein the plurality of parallel alternating peaks and grooves forms part of a substantially continuous pattern that helically winds around substantially the entire annular circumferential edge of the corrugating wheel.

4. A device as in claim 3, wherein the helically shaped pattern of alternating peaks and grooves defined in the entire annular circumferential edge of the corrugating wheel has a predetermined pitch.

5. A device as in claim 4, wherein the predetermined pitch is the range of about 48 grooves per inch to about 72 grooves per inch.

6. A device as in claim 1, wherein the second RPM rating is less than the first RPM rating.

7. A device as in claim 1, wherein the corrugating wheel is formed of steel and the corrugating surface includes a diamond coating.

8. A device as in claim 7, wherein the diamond particulates used in the coating have a particulate rating of about 400 grit with particulate sizes on the order of about 50 microns to about 40 microns.

9. A device as in claim 1, wherein the corrugating wheel is formed of steel and the corrugating surface includes a ceramic coating.

10. A device as in claim 1, wherein the corrugating wheel is formed of aluminum oxide.

11. A device as in claim 1, further comprising:

a cover carried by said base and configured to cover the motor, the shaft, the gearing arrangement, the blade holder, and all but a small portion of the corrugating wheel, and said cover further defining a slot through which the small portion of the corrugating wheel protrudes through said cover.

12. A device as in claim 1, wherein the blade holder includes an adjustable clamp.

13. A device as in claim 1, wherein the motor is an electric motor.

14. A device as in claim 1, further comprising:

an arm arrangement including a plurality of pivotally connected links, a first end of the arm arrangement being carried by said base, a second end of the arm arrangement being connected to the blade holder wherein the arm arrangement is configured to permit continuous adjustment, during use of the device to grind corrugations, of the orientation of the blade holder relative to the axis of rotation of the corrugating wheel from the orientation of the blade holder being parallel to the axis of rotation of the corrugating wheel to the orientation of the blade holder being disposed at any acute angle relative to the axis of rotation of the corrugating wheel.

15. A device as in claim 1, further comprising a bearing block carried by said base and rotatably supporting the shaft.

16. A device as in claim 1, wherein the gearing arrangement includes a first cogged pulley non-rotatably connected to said armature of said motor, a second cogged pulley non-rotatably connected to said axial shaft and a cogged drive belt engaging each cogged pulley in a manner permitting the motor to drive rotation of the axial shaft connected to the corrugating wheel.

17. A method for grinding corrugations into a narrow surface forming one side of the cutting edge of a blade of a pair of scissors for which the cutting edge of the blade has been resharpened, comprising:

using a motor to rotate a portable corrugating wheel at essentially a constant number of revolutions per minute, wherein the annular circumferential edge of the wheel defines a corrugating surface therein, wherein the width of the corrugating surface measures substantially less than the length of the blade of the scissors and said corrugating surface defines a plurality of alternating radially projecting, triangular shaped peaks and grooves that has a predetermined pitch;

using a mechanical blade holder to hold the blade to be corrugated at a fixed angle with respect to the rotating corrugating surface of the corrugating wheel;

placing the edge of the resharpened blade near the portion of the blade closest to the pivot point of the scissor, into sufficient grinding contact with the corrugating surface so that upon rotation of the corrugating wheel with the corrugating surface in contact with the narrow surface forming one side of the edge of the blade to be corrugated, the rotation of the corrugating wheel will cause the free end of the blade to be pulled in the direction toward the corrugating surface of the corrugating wheel as the corrugating surface of the corrugating wheel will grind new corrugations into the entire narrow surface forming one side of the edge of the resharpened scissor blade.