Inflator for air bag

• US 7,467,807 B2
• Filed: 09/15/2004
• Issued: 12/23/2008
• Est. Priority Date: 09/25/2003
• Status: Active Grant

• Current Assignee: Daicel Chemical Industries Limited, Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Original Assignee: Daicel Chemical Industries Limited, Toyoda Gosei Company Limited (Toyota Motor Corporation)
• Inventors: Ochiai, Yasuo, Yamamoto, Tadashi, Hayashi, Kazutoshi, Sasaki, Takashi, Gotoh, Yuzo, Tokuda, Masakazu, Ito, Michiyasu
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): Brown; Drew J.
• Application Number:
  US10/940,952
• Publication Number:
  US 20050067814A1
• Time in Patent Office: 1,560 Days
• Field of Search: 280/728.2, 280/730.2, 280/743.1
• US Class Current: 280/728.2
• CPC Class Codes: B60R 21/2171 specially adapted for elongated cylindrical or bottle-like inflators with a symmetry axis perpendicular to the main direction of bag deployment, e.g. extruded reaction canisters B60R21/2176 takes precedence
• CPC Class Codes: B60R 21/26 characterised by the inflation fluid source or means to control inflation fluid flow arrangement or mounting thereof to the vehicle B60R21/20; blasting cartridges for producing gas under pressure in general F42B3/04; initiators or igniters therefor F42B3/10

Abstract

An inflator for an air bag, includes, a tubular housing including a gas discharge portion, a first fixing member provided in an outer circumferential surface of the tubular housing for fixing the inflator to a vehicle, the first fixing member including a contacting surface fixed to the outer circumferential surface, and a non-contacting surface extending in a direction tangential to the outer circumferential surface from one end of the first fixing member without contacting the outer circumferential surface. The first fixing member has a rib that extends from the contacting surface to the non-contacting surface.

Claims

1. An inflator for an air bag, comprising:

a tubular housing including a gas discharge portion;

a first fixing member provided on an outer circumferential surface of the tubular housing for fixing the inflator to a vehicle, the first fixing member including a contacting surface formed of a strip-like member and fixed to the outer circumferential surface and having a shape that corresponds to a shape of the outer circumferential surface, and a non-contacting surface extending in a direction tangential to the outer circumferential surface from one end of the contacting surface without contacting the outer circumferential surface; and

a second fixing member having a shape that forms a supporting surface extending at an angle different from that of the non-contacting surface, the second fixing member being made of a member separate from the first fixing member, such that the inflator is mounted to the vehicle at the supporting surface by connecting the second fixing member to the non-contacting surface.

2. The inflator for an air bag as claimed in claim 1, wherein a side shape of the second fixing member is generally L-shaped, with a first surface being connected to the non-contacting surface of the first fixing member, and a second surface, which is the supporting surface adapted to be connected to the vehicle.

3. The inflator for an air bag as claimed in claim 1, further comprising:

inflation means accommodated in the tubular housing for inflating the air bag,

wherein the inflation means is a combination of at least one of pressurized gas charged in the tubular housing and a gas generating agent generating gas in combustion loaded in the tubular housing, and ignition means.

4. The inflator for an air bag as claimed in claim 1, wherein the inflator is mounted to a ceiling of a vehicle.

5. The inflator for an air bag as claimed in claim 1, wherein the non-contacting surface has a radial length of 0.5 to 1.5 times a diameter of the tubular housing.

6. The inflator for an air bag as claimed in claim 1, wherein the first fixing member is fixed to the outer circumferential surface of the tubular housing by welding.

7. The inflator for an air bag as claimed in claim 1, wherein the second fixing member is connected to the non-contacting surface by welding.

8. A method of assembling an inflator for an air bag and mounting the same to a vehicle, the inflator comprising a tubular housing containing inflation means for the air bag and a gas discharge portion and further comprising mounting means for mounting the inflator to a vehicle, wherein

the mounting means is one or more first fixing members fixed to a circumferential surface of the tubular housing and a second fixing member,

the first fixing member is fixed such that it has a surface fixed to at least part of the circumferential surface of the tubular housing and a remaining surface radially extended, not contacting the circumferential surface of the tubular housing,

the second fixing member has a bottom surface and a supporting surface, the supporting surface and the remaining surface of the first fixing member forming surfaces at different angles from each other when the bottom surface is fixed to the remaining surface,

the method comprising steps of:

fixing the surface of the first fixing member to the circumferential surface of the tubular housing by welding;

charging a pressurized gas into the tubular housing; and

welding the remaining surface of the first fixing member to the second fixing member after mounting the second fixing member to the vehicle.

9. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 8, wherein an angle between the bottom surface and the supporting surface is 45 to 135 degrees, and the bottom surface of the second fixing member and the remaining surface of the first fixing member are welded to each other.

10. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 8, further comprising the steps of:

welding and fixing a surface of the first fixing member to the circumferential surface of the tubular housing;

keeping an inside of the tubular housing in a sealed state; and

then

conducting a pressure proof test of the tubular housing.

11. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 8, wherein the inflator for the air bag is mounted to a ceiling of the vehicle.

12. A method of assembling an inflator for an air bag and mounting the same to a vehicle, the inflator comprising a tubular housing containing inflation means for the air bag and a gas discharge portion and further comprising mounting means for mounting said inflator to a vehicle, wherein

the mounting means is one or more first fixing members fixed to a circumferential surface of the tubular housing and a second fixing member,

the first fixing member is fixed such that it has a surface fixed to at least part of the circumferential surface of the tubular housing and a remaining surface radially extended, not contacting the circumferential surface of the tubular housing,

the second fixing member has a bottom surface and a supporting surface, the supporting surface and the remaining surface of the first fixing member forming surfaces at different angles from each other when the bottom surface is fixed to the remaining surface,

the method comprising steps of:

fixing the surface of the first fixing member to the circumferential surface of the tubular housing by welding;

charging a pressurized gas into the tubular housing; and

mounting the second fixing member to the vehicle after welding the remaining surface of the first fixing member to the second fixing member.

13. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 12, wherein an angle between the bottom surface and the supporting surface is 45 to 135 degrees, and the bottom surface of the second fixing member and the remaining surface of the first fixing member are welded to each other.

14. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 12, further comprising steps of:

welding and fixing a surface of the first fixing member to the circumferential surface of the tubular housing;

keeping an inside of the tubular housing in a sealed state; and

then

conducting a pressure proof test of the tubular housing.

15. The method of assembling an inflator for an air bag and mounting the same to a vehicle according to claim 12, wherein the inflator for the air bag is mounted to a ceiling of the vehicle.