Microfluidic device utilizing magnetohydrodynamics and method for fabrication thereof

• US 7,467,928 B2
• Filed: 12/11/2006
• Issued: 12/23/2008
• Est. Priority Date: 12/12/2002
• Status: Expired due to Fees

• Current Assignee: The Board of Trustees of the University of Arkansas (University of Arkansas System)
• Original Assignee: The Board of Trustees of the University of Arkansas (University of Arkansas System)
• Inventors: Fritsch, Ingrid, Wang, Gangqiang, Barlow, Fred D. III, Mincy, Jeffrey Elbert, Arumugam, Prabhu U, Fakunle, Eyitayo S. O.
• Primary Examiner(s): Rodriguez; William H
• Application Number:
  US11/609,236
• Publication Number:
  US 20070086898A1
• Time in Patent Office: 743 Days
• Field of Search: 417/44, 417/45, 417 48- 50, 417/53, 422/100, 156/89.11
• US Class Current: 417/48
• CPC Class Codes: B01F 33/3032 using magneto-hydrodynamic [MHD] phenomena to mix or move the fluids
• CPC Class Codes: B41J 2202/04 Heads using conductive ink
• CPC Class Codes: B82Y 30/00 Nanotechnology for materials or surface science, e.g. nanocomposites
• CPC Class Codes: F04B 19/006 Micropumps F04B43/043 and F04B43/095 take precedence
• CPC Class Codes: Y10T 29/49236 Fluid pump or compressor making

Abstract

Microfluidic channels utilizing magnetohydrodynamics are used to pump very small volumes of solution. The channels have electrodes along the walls and a current carrying species within a solution carries current through the solution. The combination of the electric and magnetic fields causes the solution to flow through the channel.

Claims

1. A method for constructing a magnetohydrodynamic microfluidic device, comprising the steps of:

fabricating at least one channel layer using at least one layer of ceramic;

forming at least two electrodes in at least one channel and substantially perpendicular to said at least one channel;

forming at least one magnet in said at least one channel and substantially perpendicular to said channel and said electrodes;

inserting said at least one channel layer between at least two sandwiching layers to form a unitary device;

forming electrical connectors such that current or voltage can be applied to said electrodes; and

applying said magnet and said electrodes substantially perpendicular to a solution within said at least one channel causing said solution to flow through said at least one channel.

2. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 including an additional step of laminating said at least one channel layer between said sandwiching layers.

3. The method for constructing a magnetohydrodynamic microfluidic device according to claim 2 wherein said step of laminating is accomplished by pressure, thermal or adhesive means.

4. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said at least one layer of ceramic is a low-temperature, co-fired ceramic material or a high-temperature ceramic material.

5. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein at least one of said sandwiching layers is ceramic, glass or a polymer.

6. The method for constructing a magnetohydrodynamic microfluidic device according to claim 5 wherein said ceramic of said at least one of said sandwiching layers is a low-temperature, co-fired ceramic material or a high-temperature ceramic material.

7. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said step of forming electrical connectors is accomplished by fabricating circuits onto said at least one channel layer such that said circuits allow current or voltage to be applied to said electrodes.

8. The method for constructing a magnetohydrodynamic microfluidic device according to claim 7 wherein said step of fabricating circuits onto said at least one channel layer is by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

9. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said step of forming electrical connectors is accomplished by fabricating circuits onto at least one of said sandwiching layers such that said circuits allow current or voltage to be applied to said electrodes.

10. The method for constructing a magnetohydrodynamic microfluidic device according to claim 9 wherein said step of fabricating circuits onto said at least one of said sandwiching layers is by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

11. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said electrodes are fabricated by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

12. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said electrodes are fabricated into spatially separate bands, disks, rectangles, or other geometric shapes to which electrical current or voltage can be individually applied.

13. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said electrodes are fabricated using continuous conductive material or nanoparticulate material.

14. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said electrodes are formed using pull-through methods.

15. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 wherein said electrodes are formed by coating both sides of said at least one channel layer and using pull-through methods.

16. The method for constructing a magnetohydrodynamic microfluidic device according to claim 1 including the additional step of fabricating passive equilibration conducting walls within said at least one channel.

17. The method for constructing a magnetohydrodynamic microfluidic device according to claim 16 wherein said passive equilibration conducting walls are constructed of continuous conductive material or nanoparticulate material.

18. The method for constructing a magnetohydrodynamic microfluidic device according to claim 16 wherein said passive equilibration conducting walls are fabricated by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

19. The method for constructing a magnetohydrodynamic microfluidic device according to claim 16 wherein said passive equilibration conducting walls are fabricated into spatially separated bands, disks, rectangles, or other geometric shapes.

20. A magnetohydrodynamic microfluidic device, comprising:

at least one channel layer using at least one layer of ceramic;

at least two electrodes in at least one channel and substantially perpendicular to said at least one channel;

at least one magnet in said at least one channel and substantially perpendicular to said at least one channel and said electrodes;

wherein said at least one channel layer is between at least two sandwiching layers to form a unitary device; and

wherein said electrodes and said magnet induce a solution to flow in a direction substantially perpendicular to both said electrodes and said magnet.

21. The magnetohydrodynamic microfluidic device of claim 20 wherein said at least one channel layer is laminated between said sandwiching layers.

22. The magnetohydrodynamic microfluidic device of claim 21 wherein said lamination of said at least one channel layer between said sandwiching layers is accomplished by pressure, thermal or adhesive means.

23. The magnetohydrodynamic microfluidic device of claim 20 wherein at least one of said sandwiching layers is ceramic, glass, or a polymer.

24. The magnetohydrodynamic microfluidic device of claim 23 wherein said ceramic of said at least one of said sandwiching layers is a low-temperature, co-fired ceramic material or a high-temperature ceramic material.

25. The magnetohydrodynamic microfluidic device of claim 20 wherein said at least one layer of ceramic is a low-temperature, co-fired ceramic material or a high-temperature ceramic material.

26. The magnetohydrodynamic microfluidic device of claim 20 further including electrical connectors wherein said electrical connectors allow current or voltage to be applied to said electrodes.

27. The magnetohydrodynamic microfluidic device of claim 26 wherein said electrical connectors are formed by fabricating circuits onto said at least one channel layer such that said circuits allow current or voltage to be applied to said electrodes.

28. The magnetohydrodynamic microfluidic device of claim 27 wherein said fabrication of said circuits onto said at least one channel layer is by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

29. The magnetohydrodynamic microfluidic device of claim 26 wherein said electrical connectors are formed by fabricating circuits onto at least one of said sandwiching layers such that said circuits allow current or voltage to be applied to said electrodes.

30. The magnetohydrodynamic microfluidic device of claim 29 wherein said fabrication of said circuits onto said at least one of said sandwiching layers is by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

31. The magnetohydrodynamic microfluidic device of claim 20 wherein said electrodes are in spatially separate bands, disks, rectangles, or other geometric shapes to which electrical current or voltage can be individually applied.

32. The magnetohydrodynamic microfluidic device of claim 20 wherein said electrodes are fabricated by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.

33. The magnetohydrodynamic microfluidic device of claim 20 wherein said electrodes are constructed of continuous conductive material or nanoparticulate material.

34. The magnetohydrodynamic microfluidic device of claim 20 wherein said electrodes are formed using pull-through methods.

35. The magnetohydrodynamic microfluidic device of claim 20 wherein said electrodes are formed by coating both sides of said at least one channel layer and using pull-through methods.

36. The magnetohydrodynamic microfluidic device of claim 20 further including passive equilibration conducting walls within said at least one channel.

37. The magnetohydrodynamic microfluidic device of claim 36 wherein said passive equilibration conducting walls are constructed of continuous conductive or nanoparticulate materials.

38. The magnetohydrodynamic microfluidic device of claim 36 wherein said passive equilibration conducting walls are in spatially separate bands, disks, rectangles, or other geometric shapes.

39. The magnetohydrodynamic microfluidic device of claim 36 wherein said passive equilibration conducting walls are fabricated by screen printing, thermal deposition, sputter deposition, electron-beam deposition, laser ablation, photolithography, electro-plating or electroless-plating processes.