Endovascular balloon graft

• US 7,468,072 B2
• Filed: 12/27/2003
• Issued: 12/23/2008
• Est. Priority Date: 12/30/2002
• Status: Expired due to Fees

• Current Assignee: Hesham Morsi
• Original Assignee: Hesham Morsi
• Inventors: Morsi, Hesham
• Primary Examiner(s): Matthews; William H.
• Assistant Examiner(s): Ganesan; Suba
• Application Number:
  US10/540,999
• Publication Number:
  US 20060206197A1
• Time in Patent Office: 1,823 Days
• Field of Search: 623 123- 125, 623/1.28, 623/1.32, 623/1.44
• US Class Current: 623/1.25
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/82 Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07; instruments specially adapted for placement or removal of stents or stent-grafts A61F2/95; for closing wounds, or holding wounds closed A61B17/04 - A61B17/115; dilators A61M29/00
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2250/0003 having an inflatable pocket filled with fluid, e.g. liquid or gas
• CPC Class Codes: Y10S 623/903 Blood vessel

Abstract

A method and apparatus for repair of stenotic and aneurysmic vessels utilizing in situ deployment of an inflatable tubular shaped device (1) having a longitudinally oriented annulus (17). When inflated, the size and rigidity of the device (1) is increased, thereby providing supplemental strength to the vessel wall and a lumen (8) for the passage of fluid.

Claims

1. An inflatable graft for placement through tortuous, narrow or stenotic cerebral blood vessels comprising:

a. a first outer wall of non-compliant material having a proximal end and a distal end;

b. a second inner wall of non-compliant material having a smaller diameter than the first outer wall and having a proximal end and a distal end;

c. a fluid tight seal of the first outer wall and the second inner wall at the distal and proximal ends;

d. at least one or more fused junctures of the first and second wall, each non-inflatable fused juncture forming a circumference with a fixed diameter around the graft and not subject to inflation pressure wherein the graft can bend without kinking or distortion and that create fluid tight seals and fluid communicating passages to each resulting multiple fluid chambers between the said first and said second wall and the said multiple fused junctures;

e. a valve to convey fluid into the interstitial space to inflate the graft to a pre-selected shape without distortion and create a smooth inner wall lumen;

f. a plurality of radially oriented separate and narrow non-distorting web support attached to the second inner wall and first outer wall within one or more non-compliant fluid chambers and further comprising tapered web support proximate to the fused junctures and causing the outer wall to taper to the fused juncture and form an acute angle to the cerebral blood vessel wall to dissipate dragging forces of flowing blood through the graft displacing the graft and to provide sites for neointimal growth; and

g. the inflated first outer wall dimensioned to conform to the shape of the said cerebral blood vessel.

2. The graft of claim 1 further comprising a design selection of the segments and iunctures to facilitate deployment of the device within varying vessel diameters, tissue structure or architecture.

3. The graft of claim 1 wherein the outer wall has a greater longitudinal length between each fused joint than the longitudinal length of the inner wall.

4. The graft of claim 1 wherein at least one wall is comprised of a material selected from a group consisting of polyethylene, polyurethane, tetrafluoroethylene, polytetrafluoroethylene and expanded polytetrafluoroethylene.

5. The graft of claim 1 further comprising a fluid that can be communicated through the valve to fill the fluid chambers.

6. The graft of claim 5 wherein after the fluid chamber is filled with fluid, the outer wall forms a substantially corrugated surface and the inner wall forms a substantially smooth surface.

7. The graft of claim 5 wherein the fluid is a curable composition.

8. The graft of claim 7 wherein the curable composition is selected from the group consisting of a monomer, a liquid pre-polymer and an un-linked polymer.

9. The graft of claim 1 wherein the radially oriented non-distorting web support retains spacing and orientation of the inner wall relative to the outer graft wall with the addition of fluid.

10. The tubular shaped graft of claim 1 having a first and second end wherein an outer diameter of the first graft end is different than the outer diameter of the second graft end.

11. A method of treating cerebral aneurysm comprising the steps of:

a. Selecting a graft having an inflated diameter compatible with an un-diseased body lumen and providing a graft design that, when deployed across the aneurysm, will effectively exclude the aneurysm from circulation and reinforce the weak blood vessel wall;

b. inserting a flexible two walled graft of non-compliant material within the tortuous, narrow or stenotic cerebral blood vessels utilizing a catheter having a fluid conveying component and where the graft further comprises

(i) two walls fluid sealed at each end of the graft and forming fluid chambers between the walls where said fluid chambers are bordered by at least one fused junction;

(ii) a plurality of non-distorting web supports oriented in a substantially radial direction within the fluid chambers and said web reinforcements are attached to the two walls;

(iii) at least one fused juncture wherein each fused juncture forms a circumference with a fixed diameter around the graft and wherein the fused juncture is not subject to inflation pressure and where the graft can bend without kinking or deforming;

(iv) a controllable valve accessing the fluid chambers between the walls of the graft and attachable to the fluid conveying component of the catheter;

c. maneuvering the graft to a selected location within the cerebral blood vessel lumen proximate to the aneurysm;

d. inserting fluid through a controllable valve within the graft into the fluid chambers between the two walls of the graft;

e. continuing the addition of fluid to deploy the graft in a radial direction sufficient that an outer wall of the graft contacts an un-diseased portion of the cerebral vessel lumen and a lumen is opened within the graft in communication with the cerebral vessel lumen;

f. continuing the addition of fluid to cause the graft wall to stiffen and isolate the aneurysm from the vessel lumen;

g. withdrawing the catheter; and

h. continuing use of the stiffened graft to reinforce the vessel wall, isolate the aneurysm and maintain the graft lumen in communication with the vessel lumen.

12. The method of claim 11 further comprising inserting a graft containing at least one fenestration and orienting the fenestration to a branch of the vessel lumen.

13. A method of treating cerebral atheroscierosis comprising the steps of:

a. selecting a graft having a predetermined size and shape including side fenestrations;

b. inserting through the lumen of a tortuous, narrow or stenotic cerebral blood vessel a flexible two walled graft of non-compliant material utilizing a catheter having a fluid conveying component and where the graft further comprises

(ii) a first outer wall and a second inner wall fluid sealed at each end of the graft;

(iii) one or more fused junctures of the inner wall and the outer wall wherein each fused juncture forms a circumference with a fixed diameter around the graft, wherein the graft can bend without kinking or distorting and the fused juncture is not subject to fluid pressure and the fused junctures create fluid tight seals and fluid communicating passages within resulting fluid chambers between the first and second walls;

(iv)a plurality of separate narrow and non-distorting web supports oriented in a substantially radial direction within the fluid chambers and attached to the first and second walls;

(iii) a controllable valve accessing the fluid chambers between the walls of the graft and attachable to the fluid conveying component of the catheter;

c. maneuvering the graft into an area of atheroscierosis within the vessel lumen;

d. inserting fluid through a controllable valve within the graft into the fluid chambers between the two walls of the graft;

e. continuing the addition of fluid to deploy the graft in a radial direction sufficient that the graft achieves a pre-selected shape without distortion and the outer wall of the graft contacts the vessel wall and the inner diameter of the vessel lumen is expanded and a smooth inner wall lumen is opened within the graft in communication with the vessel lumen;

f. continuing the addition of fluid to cause the graft wall to stiffen and the graft lumen expand to a selected diameter trapping residue or plaque between the graft and vessel wall;

g. withdrawing the catheter; and

h. continuing use of the stiffened graft to reinforce the vessel wall, maintain the expanded vessel lumen and maintain the graft lumen in communication with the vessel lumen.

14. The method of claim 13 further comprising a tubular shaped graft containing a side fenestration at a selected location to allow deployment across bifurcating blood vessels.

15. A cerebral graft shaped for passage through and placement in the tortuous, narrow or stenotic cerebral circulatory system comprising:

a. a first hollow flexible non-compliant component having an open first proximal end and an open second distal end and forming an outer wall of a graft;

b. a second hollow flexible non-compliant component having a first open proximal end and a second open distal end and forming an inner wall of the graft;

c. a fluid tight seal joining the ends of the first and second components and a fluid impermeable seal joining the second ends of the first and second components forming a two walled lumen;

d. the first outer wall of the graft has an uneven surface and the second inner wall has a smooth surface;

e. at least one fused juncture of the outer and inner walls containing a fluid passageway wherein said juncture forms a non expanding circumference around the graft allowing the lumen to bend without kinking or distortion at the fused juncture;

f. a valve to convey fluid through the graft wall into fluid chambers between circumferentially oriented fused junctures and the sealed ends of the outer wall and inner wall of the lumen to inflate the graft to a pre-selected shape without distortion;

g. a plurality of flexible non-elastic web reinforcements within the fluid chambers and attached to the outer wall and inner wall wherein the length of the non-distorting web support tapers proximate to the fused juncture; and

h. the addition of fluid into the fluid chambers to expand a vessel lumen.

16. The graft of claim 15 wherein the web supports are of varying length to cause the outer wall surface to be corrugated to prevent the drag force of the flowing blood through the graft from displacing the graft and to provide sites for neointimal growth.