Nitrogenous sorbent for coal combustion

• US 7,468,170 B2
• Filed: 12/20/2006
• Issued: 12/23/2008
• Est. Priority Date: 12/21/2005
• Status: Expired due to Fees

• Current Assignee: Nox Ii Ltd. (Arthur J Gallagher & Company)
• Original Assignee: Nox Ii Ltd. (Arthur J Gallagher & Company)
• Inventors: Comrie, Douglas C
• Primary Examiner(s): Vanoy; Timothy C
• Application Number:
  US11/642,733
• Publication Number:
  US 20070140941A1
• Time in Patent Office: 734 Days
• Field of Search: 431/2, 423/210, 423/242.1, 423/243.08, 423/244.07, 423/DIG.5, 422/105, 110/203, 110/215, 110/341, 110/342, 110/345, 110/346, 110/347, 110/348
• US Class Current: 423/210
• CPC Class Codes: B01D 53/64 Heavy metals or compounds thereof, e.g. mercury
• CPC Class Codes: C10L 1/1266 nitrogen containing compounds, (e.g. NH3)
• CPC Class Codes: C10L 10/02 for reducing smoke development
• CPC Class Codes: C10L 9/10 by using additives
• CPC Class Codes: Y10S 423/05 Automatic, including computer, control

Abstract

Sorbent compositions for coal contain nitrogenous components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon combustion. The sorbent compositions are added directly to the fuel before combustion; directly into the fireball during combustion; are added to the fuel before combustion and into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone, preferably where the flue gas temperature is at least 500° C. The sorbent compositions comprise a source of nitrate ions, a source of nitrite ions, or a combination of nitrate and nitrite sources. The sorbents are added as solids or as solutions in water. In various embodiments, the sorbent compositions further comprise a source of halogen such as bromide.

Claims

1. A method for reducing the amount of mercury in combustion gases resulting from burning of mercury containing coal, comprising introducing a sorbent composition into the combustion gases in a zone where the temperature is greater than 500°

C., wherein the sorbent composition comprises an effective amount of a nitrogenous component selected from the group consisting of a nitrate salt, a nitrite salt, and a combination of a nitrate salt and a nitrite salt.

2. A method according to claim 1, wherein the temperature of the combustion gases in the zone wherein the sorbent is introduced is in the temperature range of 1500°

F. to 2300°

F.

3. A method according to claim 1, wherein the sorbent composition comprises a nitrate salt and a nitrite salt.

4. A method according to claim 1, wherein the sorbent composition comprises calcium salts.

5. A method according to claim 1, wherein the sorbent composition comprises calcium nitrate and calcium nitrite.

6. A method according to claim 1, comprising introducing the sorbent composition at a rate to deliver from 0.01% to 10% by weight of the nitrate and/or nitrite salt, based on the total rate of coal consumption in combustion.

7. A method according to claim 6, wherein the delivery rate is from 0.1% to 1%.

8. A method according to claim 6, wherein the sorbent composition comprises calcium nitrite and/or calcium nitrate.

9. A method according to claim 1, further comprising measuring a level of mercury in the combustion gases and adjusting the rate of sorbent introduction, depending on the measured value.

10. A method for operating a fuel burning facility to reduce the amount of mercury released from the facility during combustion of a mercury containing fuel, the method comprising

injecting a sorbent composition comprising a nitrate salt and/or a nitrite salt into flue gases where the temperature of the flue gas is in the range of 1500°

F. to 2300°

F.,

monitoring the level of mercury in the flue gases downstream of the sorbent injection point, and

adjusting the rate of sorbent addition to achieve capture of 90% or greater of the mercury in the mercury containing fuel before emission from the fuel burning facility.

11. A method according to claim 10, wherein the sorbent composition comprises a nitrite salt and a nitrate salt.

12. A method according to claim 10, wherein the sorbent composition comprises calcium nitrite and calcium nitrate.

13. A method according to claim 10, comprising adding the sorbent composition at a rate to deliver from 0.01 to 3% by weight of the nitrate and/or nitrite salt, based on the rate of consumption of the mercury containing fuel during combustion.

14. A method for reducing sulfur and/or mercury emissions resulting from the combustion of coal in the furnace of a coal-burning system, comprising

burning the coal in the presence of a nitrite salt and/or a nitrate salt,

measuring the mercury level in flue gases resulting from the combustion,

comparing the measured mercury level to a target level for emissions, and

adjusting the level of addition of nitrite and/or nitrate salt depending on the measured mercury level.

15. A method according to claim 14, comprising burning the coal in the presence of calcium nitrate and/or calcium nitrite.

16. A method for burning coal with decreased emissions of mercury, comprising

combusting coal in a coal burning system to produce flue gases and ash;

adding calcium nitrate and calcium nitrite into the coal burning system during combustion,

measuring the level of mercury in the flue gases, and

adjusting the amount of calcium nitrate and calcium nitrite added into the coal burning system depending on the measured level of mercury.

17. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as solids onto the coal before combustion.

18. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as a liquid onto the coal prior to combustion.

19. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as a liquid into the furnace during combustion.

20. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as a solid into the furnace during combustion.

21. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as a liquid into the fireball during combustion.

22. A method according to claim 16, comprising adding the calcium nitrate and calcium nitrite as a solid into the fireball during combustion.

23. A method according to claim 16, comprising injecting the calcium nitrate and calcium nitrite as a liquid into a convective pathway downstream of the furnace.

24. A method according to claim 23, wherein the temperature of the flue gases in the convective pathway at the point of injection is greater than 1500°

F. to 2300°

F.

25. A method of burning carbonaceous mercury containing fuel in a fuel burning facility to reduce the amount of mercury released from the facility, the method comprising

combusting the fuel in the fuel burning system;

adding calcium nitrate and calcium nitrite into the fuel burning system during combustion;

measuring a level of mercury in the flue gases resulting from the combustion; and

adjusting the amount of calcium nitrite and calcium nitrate added into the coal burning system depending on the level of measured mercury.

26. A method according to claim 25, wherein the mercury containing fuel comprises municipal waste.

27. A method according to claim 25, wherein the mercury containing fuel comprises sewage sludge.