Battery management and equalization system for batteries using power line carrier communications
First Claim
1. A battery charging system comprising:
- at least one battery pack having positive and negative terminals;
a bulk battery charger having a pair of DC charging wires to said positive and negative terminals for delivering charging current to said at least one battery pack;
an AC or DC power source for said bulk battery charger;
a battery management system in said battery pack for controlling said at least one bulk battery charger connected directly to said positive and negative terminals and having means for monitoring relevant state conditions of said battery pack;
said at least one battery pack being a plurality of batteries in a battery pack, each said battery having a measurement and equalization node communicating with an equalization power supply providing auxiliary power directly to each said battery node when said battery management system determines said battery pack is deficient in charge and while said bulk battery charger is charging said batteries; and
,an equalization power supply controlled by said battery management system for supplying said auxiliary power to each said battery node.
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0 Petitions
Accused Products
Abstract
A battery charging system uses power line carrier communications, for communicating battery state information associated with charging batteries, between a battery charger and a battery management system (BMS) located on the battery or battery pack. The power line carrier includes transmitters and receivers transmitting and receiving battery state information, such as current, voltage and temperature, as digital signals on existing cable conductors located between the battery/battery pack and the battery charger. The battery management system (BMS), which is physically located on the battery pack, receives the information from the power line carrier, in order to measure a variety of parameters relating to charging the battery, which may be a motor vehicle battery or a battery for operating machinery, such as fork lifts, bulldozers and other earth moving and product transportation vehicles.
85 Citations
22 Claims
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1. A battery charging system comprising:
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at least one battery pack having positive and negative terminals; a bulk battery charger having a pair of DC charging wires to said positive and negative terminals for delivering charging current to said at least one battery pack; an AC or DC power source for said bulk battery charger; a battery management system in said battery pack for controlling said at least one bulk battery charger connected directly to said positive and negative terminals and having means for monitoring relevant state conditions of said battery pack; said at least one battery pack being a plurality of batteries in a battery pack, each said battery having a measurement and equalization node communicating with an equalization power supply providing auxiliary power directly to each said battery node when said battery management system determines said battery pack is deficient in charge and while said bulk battery charger is charging said batteries; and
,an equalization power supply controlled by said battery management system for supplying said auxiliary power to each said battery node. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19)
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20. A battery charging system comprising:
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rechargeable batteries arranged in a pack having positive and negative terminals; a bulk battery charger having a pair of DC charging wires to said positive and negative terminals for delivering charging current to said batteries; an AC or DC power source for said bulk battery charger; a battery management system within said pack of rechargeable batteries for controlling said bulk battery charger connected to said positive and negative terminals having means for monitoring relevant state conditions of said batteries; and a DC equalization bus circuit for said batteries, said circuit being powered from a central equalization power supply and being connected to said batteries via a measurement and equalization node associated with each battery, said node providing a direct connection to a DC equalization bus through a switching network charging said batteries to equalize all said batteries to reach an equal state of capacity;
said DC equalization bus circuit being powered by said equalization power supply operating during bulk charging of said at least one battery, said DC output of said equalization power supply being matched to a predetermined voltage range of an individual battery within a series or series-parallel string of said plurality of batteries. - View Dependent Claims (21, 22)
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Specification