Automatic refrigerant charging apparatus

• US 7,472,557 B2
• Filed: 12/27/2004
• Issued: 01/06/2009
• Est. Priority Date: 12/27/2004
• Status: Expired due to Fees

• Current Assignee: Carrier Corporation (Carrier Global Corporation)
• Original Assignee: Carrier Corporation (Carrier Global Corporation)
• Inventors: Kang, Pengju, Galante, Timothy P., Gopalnarayanan, Sivakumar, Luo, Dong
• Primary Examiner(s): JIANG, CHEN WEN
• Application Number:
  US11/025,351
• Publication Number:
  US 20060137366A1
• Time in Patent Office: 1,471 Days
• Field of Search: 621/49, 62/77, 621/27, 621/29, 622/08, 621/25
• US Class Current: 62/147
• CPC Class Codes: F25B 2345/001 Charging refrigerant to a cycle
• CPC Class Codes: F25B 2345/002 Collecting refrigerant from a cycle
• CPC Class Codes: F25B 2345/003 Control issues for charging or collecting refrigerant to or from a cycle
• CPC Class Codes: F25B 2500/19 Calculation of parameters
• CPC Class Codes: F25B 2700/04 Refrigerant level
• CPC Class Codes: F25B 2700/1931 Discharge pressures
• CPC Class Codes: F25B 2700/1933 Suction pressures
• CPC Class Codes: F25B 2700/2106 of fresh outdoor air
• CPC Class Codes: F25B 2700/21151 at the suction side of the compressor
• CPC Class Codes: F25B 2700/2116 of a condenser
• CPC Class Codes: F25B 2700/21163 of the refrigerant at the outlet of the condenser
• CPC Class Codes: F25B 45/00 Arrangements for charging or discharging refrigerant

Abstract

An air conditioning system includes a plurality of sensors for sensing temperature and/or pressure conditions of the system which collectively indicate the actual refrigerant charge level in the system. This level is then compared with optimum level values that are stored in memory, and the difference between the two is used to indicate whether the system is properly charged. If not, the difference is applied to open a charge valve or a purge valve to automatically install additional refrigerant or to remove refrigerant so as to establish an optimum volume of refrigerant in the system.

Claims

1. Apparatus for automatically adjusting the volume of refrigerant charge in an air conditioning system having a compressor, a condenser, an expansion device and a evaporator fluidly connected in serial refrigerant flow relationship comprising:

a plurality of sensors for respectively sensing a plurality of selected temperature and pressure conditions of the system;

memory means for storing representative values for said sensed conditions;

memory means for storing algorithms for computing charge level indicators as a function of said stored representative values;

memory means for storing optimal charge level indicators for at least one particular system;

comparison means for comparing said computed charge level indicators with said optimal charge level indicators to obtain a difference value;

a source of refrigerant fluidly connected to said system by way of at least one valve; and

valve activating means for controlling said at least one valve in response to said difference value to change the level of refrigerant in said system

wherein said plurality of selected temperature and pressure conditions includes either the combination of outdoor air temperature and condenser liquid refrigerant temperature or a combination of condenser liquid temperature and condenser coil temperature.

2. Apparatus as set forth in claim 1 wherein said plurality of sensors includes both temperature and pressure sensors.

3. Apparatus as set forth in claim 1 wherein said plurality of selected temperature and pressure conditions includes compressor suction temperature, compressor suction pressure, indoor wet bulb temperature and outdoor temperature.

4. Apparatus as set forth in claim 1 wherein said plurality of selected temperature and pressure conditions includes compressor outlet pressure and condenser outlet temperature.

5. Apparatus as set forth in claim 1 wherein said at least one valve includes a charging valve which, when opened, causes the flow of refrigerant from said refrigerant source to said system.

6. Apparatus as set forth in claim 1 wherein said at least one valve includes a purge valve which, when opened, causes refrigerant to flow from the system.

7. Apparatus as set forth in claim 1 wherein said at least one valve comprises a single valve that is adaptable for selectively causing refrigerant to flow into said system or be purged from said system.

8. Apparatus as set forth in claim 1 wherein said comparison means comprises a comparator.

15. A method as set forth in claim 1 wherein the activation of said at least one valve includes the step of a single valve being selectively placed in a condition for adding refrigerant to said system or for purging refrigerant from said system.

9. A method of automatically adjusting the volume of refrigerant charge in an air conditioning system having a compressor, a condenser, an expansion device and a evaporator fluidly connected in serial refrigerant flow relationship comprising the steps of:

providing a plurality of sensors and respectively sensing a plurality of selected temperature and pressure conditions of the system;

storing respective values for said sensed conditions;

storing algorithms for and computing charge level indicators as a function of said stored representative values;

storing optimal charge level indicators for at least one particular system;

comparing said computed charge level indicators with said optimal charge level indicators to obtain a difference value;

providing a source of refrigerant fluidly connected to said system by way of at least one valve; and

activating said at least one valve in response to said difference value to change the level of refrigerant in said system

wherein said sensed temperature and pressure conditions include either the combination of outdoor air temperature and condenser liquid refrigerant temperature or a combination of condenser liquid temperature and condenser coil temperature.

10. A method as set forth in claim 9 wherein both temperature and pressure conditions are sensors.

11. A method as set forth in claim 9 wherein said sensed conditions include temperature and pressure conditions includes compressor suction temperature, compressor suction pressure, indoor wet bulb temperature and outdoor temperature.

12. A method as set forth in claim 9 wherein said sensed conditions include temperature and pressure conditions includes compressor outlet pressure and condenser outlet temperature.

13. A method as set forth in claim 9 wherein the activation of said at least one valve includes a charging valve which, when opened, causes the flow of refrigerant from said refrigerant source to said system.

14. A method as set forth in claim 9 wherein the activation of said at least one valve includes a purge valve which, when opened, causes refrigerant to flow from the system.

16. A method as set forth in claim 9 wherein said comparing step is accomplished by a comparator.