System for monitoring damage to a rotor blade of a rotary-wing aircraft

• US 7,473,077 B2
• Filed: 11/15/2005
• Issued: 01/06/2009
• Est. Priority Date: 11/23/2004
• Status: Expired due to Fees

• Current Assignee: Airbus Helicopters
• Original Assignee: Eurocopter
• Inventors: Laloi, Claude, Boderlique, Jean-Patrick, Gaffiero, Jacques
• Primary Examiner(s): Look; Edward
• Assistant Examiner(s): WIEHE, NATHANIEL EDWARD
• Application Number:
  US11/272,778
• Publication Number:
  US 20060239818A1
• Time in Patent Office: 1,148 Days
• Field of Search: 415/13, 415/14, 415/118, 416/31, 416/61, 416/229.R, 416/230, 737/99, 738/02
• US Class Current: 416/61
• CPC Class Codes: B64C 27/007 adapted for detection of blade cracks

Abstract

A rotary-wing aircraft rotor blade (23) includes (semi)conductive loops (10) extending along axes (19A to 19C, 19W to 19Z) that are oblique relative to the longitudinal axis (26) of the blade. Impedance changes in the loops are sensed that indicate a location of damage to the blade.

Claims

1. A rotary-wing aircraft rotor blade, comprising:

a skin and a composite structure with fibers that define leading and trailing edges, a longitudinal axis, and a root zone opposite a free end of the blade; and

a damage monitoring system comprising,

under said skin, first and second arrays of loops that each has electrical continuity in the absence of damage to the blade, said first and second arrays overlapping and being separated from each other by an insulating material, wherein loops of said first array extend along respective axes that are oblique to said longitudinal axis and loops of said second array extend along respective axes that are substantially perpendicular to the axes of said first array, and

under said skin in a vicinity of said root zone, an integrated unit that is connected to said loops of said first and second arrays by conductors that are grouped together in a bundle extending longitudinally inside the blade near said leading edge, said integrated unit also being connected to convey data from said monitoring system to an aircraft, said integrated unit comprising an impedance measuring and scanning device for repeatedly scanning an impedance of each of said loops of said first and second arrays.

2. The blade of claim 1, wherein said loops in said first and second arrays are electrically conductive.

3. The blade of claim 1, wherein said loops in said first and second arrays are semiconductive.

4. The blade of claim 1, wherein said leading and trailing edges are substantially parallel to each other.

5. The blade of claim 1, wherein said loops in said first and second arrays extend from said bundle toward the trailing edge.

6. The blade of claim 1, wherein said integrated unit further comprises an analog-to-digital converter that transforms measurements from said impedance measuring device into digital impedance data.

7. The blade of claim 1, wherein each of said loops comprises two strands and a plurality of elements that present substantially identical electrical impedance connecting said two strands in parallel.

8. The blade of claim 7, wherein each of said plurality of elements essentially comprises an SMC resistor.

9. The blade of claim 7, wherein each of said loops comprises at least three of said plurality of elements regularly spaced apart from one another.

10. The blade of claim 1, comprising several tens of said loops in said first and second arrays.

11. The blade of claim 1, wherein the axes of said first and second arrays are about 45°

to the longitudinal axis of the blade.

12. The blade of claim 1, wherein the axes of at least some of said first and second arrays are generally parallel to axes of said fibers.

13. A rotary-wing aircraft comprising:

a plurality of the blades of claim 1; and

inside the aircraft, a computer connected to said integrated unit and associated with a memory containing data representative of a configuration of said loops in each of said blades, said computer comprising means for determining in real time a location of damage to said blades that is responsive to said data from said integrated unit.