Fresh air ventilation control methods and systems

• US 7,475,828 B2
• Filed: 03/17/2006
• Issued: 01/13/2009
• Est. Priority Date: 01/16/2004
• Status: Active Grant

• Current Assignee: Ademco Inc. (Resideo Technologies, Inc.)
• Original Assignee: Honeywell International Inc.
• Inventors: Rotering, Leisha J., Kemp, Stephen J., Bartlett, Charles E.
• Primary Examiner(s): Jiang; Chen-Wen
• Application Number:
  US11/276,873
• Publication Number:
  US 20060158051A1
• Time in Patent Office: 1,033 Days
• Field of Search: 236/49.3, 236/46.R, 454/229, 454/236, 454/233, 454/258, 622/31, 165/238, 165/244
• US Class Current: 236/49.3
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 2011/0002 for admittance of outside air

Abstract

Methods and systems are disclosed for meeting a fresh air ventilation threshold in a controlled space. In particular, and in some embodiments, a minimum ventilation threshold is met by using normal air handler fan cycles to minimize the energy cost of supplying the ventilation. Prediction methods may be employed to determine whether the air handler and damper need to be activated to meet a minimum ventilation threshold, even when the HVAC system is not currently calling for normal air handler fan cycles. In some cases, the past history of air handler fan run cycles is used to determine whether a fan should be operated now to provide additional fresh air ventilation. Alternatively, or in addition, predictions of future air handler cycles are used to determine whether a fan should be operated now to provide additional fresh air ventilation. In some cases, the past history of air handler fan run cycles may be used to predict future air handler cycles to determine whether to open or close a selectable fresh air source damper.

Claims

1. A ventilation controller for controlling, at least in part, the fresh air ventilation that is provided by an HVAC system to an inside space of a home or building, wherein the HVAC system includes a fan to distribute air to the inside space and a heating and/or cooling source to selectively condition air that is provided to the inside space, the HVAC system further including one or more thermostats that can initiate normal system calls to the HVAC system to provide conditioned air to the inside space so that one or more set points are maintained in the inside space, the HVAC system further having a fresh air intake that can be opened and closed to selectively provide fresh air to the inside space, the ventilation controller comprising:

a controller configured to be coupled to the HVAC system, the controller providing one or more control signals which when provided to the HVAC system, control at least in part, the opening and/or closing of the fresh air intake of the HVAC system, the controller also providing one or more control signals, which when provided to the HVAC system, control at least in part, the activation and/or deactivation of the fan of the HVAC system; and

wherein the controller causes both the fresh air intake to be open and the fan to be activated for at least a first minimum ventilation time over a first longer period of time, wherein the time that both the fan is activated and the fresh air intake is open between normal system calls of the HVAC system is based, at least in part, on the time that both the fan is activated and the fresh air intake is open during normal system calls of the HVAC system.

2. The ventilation controller of claim 1 wherein the controller includes a timer for determining an actual ventilation time that both the fresh air intake is open and the fan is activated.

3. The ventilation controller of claim 2 wherein the controller opens the fresh air intake and activates the fan if, during the first longer period of time, the actual ventilation time is anticipated to fall short of the first minimum ventilation time by the end of the first longer period of time.

4. The ventilation controller of claim 2 wherein the controller closes the fresh air intake and/or deactivates the fan if, during the longer period of time, the actual ventilation time is anticipated to exceed the first minimum ventilation time by the end of the first longer period of time.

5. The ventilation controller of claim 1, wherein the controller causes both the fresh air intake to be open and the fan to be activated during two or more ventilation periods during the first longer period of time, with a non-ventilation period therebetween, wherein during the non-ventilation period, the controller causes the fresh air intake to be closed and/or the fan to be deactivated.

6. The ventilation controller of claim 5 wherein the controller includes a smoothing algorithm that helps space the two or more ventilation periods out across the first longer period of time.

7. The ventilation controller of claim 1 wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a second minimum ventilation time over a second longer period of time, wherein the second longer period of time is longer than the first longer period of time.

8. The ventilation controller of claim 7 wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a third minimum ventilation time over a third longer period of time, wherein the second longer period of time is longer than the first longer period of time, and the third longer period of time is longer than the second longer period of time.

9. The ventilation controller of claim 1 wherein the ventilation controller is incorporated into one or more of the thermostats of the HVAC system.

10. The ventilation controller of claim 1 wherein the ventilation controller is coupled between one or more of the thermostats and the HVAC system.

11. The ventilation controller of claim 1 wherein the ventilation controller is incorporated into the HVAC system.

12. The ventilation controller of claim 1 wherein the first minimum ventilation time is a percentage of the first longer period of time.

13. A thermostat for controlling an HVAC system of a home or building having an inside space, wherein the HVAC system includes a fan to distribute air to the inside space and a heating and/or cooling source to selectively condition air that is provided to the inside space, the HVAC system further having a fresh air intake that can be opened and closed to selectively provide fresh air to the inside space, the thermostat comprising:

a controller for initiating normal system calls to the HVAC system to provide conditioned air to the inside space so that one or more set points are maintained in the inside space;

the controller further adapted to provide one or more control signals which when provided to the HVAC system, control at least in part, the opening and/or closing of the fresh air intake of the HVAC system, the controller also providing one or more control signals, which when provided to the HVAC system, control at least in part, the activation and/or deactivation of the fan of the HVAC system; and

wherein the controller causes both the fresh air intake to be open and the fan to be activated for at least a first minimum ventilation time over a first longer period of time, taking into account the time that both the fan is activated and the fresh air intake is open during and between normal system calls of the HVAC system.

14. The thermostat of claim 13 wherein the controller includes a timer for determining an actual ventilation time that both the fresh air intake is open and the fan is activated.

15. The thermostat of claim 14 wherein the controller opens the fresh air intake and activates the fan if, during the first longer period of time, the actual ventilation time is anticipated to fall short of the first minimum ventilation time by the end of the first longer period of time.

16. The thermostat of claim 14 wherein the controller closes the fresh air intake and/or deactivates the fan if, during the longer period of time, the actual ventilation time is anticipated to exceed the first minimum ventilation time by the end of the first longer period of time.

17. The thermostat of claim 13, wherein the controller causes both the fresh air intake to be open and the fan to be activated during two or more ventilation periods during the first longer period of time, with a non-ventilation period therebetween, wherein during the non-ventilation period, the controller causes the fresh air intake to be closed and/or the fan to be deactivated.

18. The thermostat of claim 17 wherein the controller includes a smoothing algorithm that helps space the two or more ventilation periods out across the first longer period of time.

19. The thermostat of claim 13 wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a second minimum ventilation time over a second longer period of time, wherein the second longer period of time is longer than the first longer period of time.

20. The thermostat of claim 19 wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a third minimum ventilation time over a third longer period of time, wherein the second longer period of time is longer than the first longer period of time, and the third longer period of time is longer than the second longer period of time.

21. The thermostat of claim 13 wherein the first minimum ventilation time is a percentage of the first longer period of time.

23. The thermostat of claim 13 wherein the time that both the fan is activated and the fresh air intake is open between normal system calls of the HVAC system is based, at least in part, on the time that both the fan is activated and the fresh air intake is open during normal system calls of the HVAC system.

22. A controller for an HVAC system, the HVAC system including a fan to distribute air to an inside space, a fresh air intake that can be opened and closed to selectively provide fresh air to the inside space, and a heating and/or cooling source to selectively condition the air that is provided to the inside space, the controller comprising:

a sensor input for receiving a signal related to an environmental parameter of the inside space;

one or more system call outputs for providing one or more system call signals to the HVAC system, including a fan activation signal for activating the fan of the HVAC system, and one or more heat and/or cool signals for activating the heating and/or cooling source of the HVAC system;

a fresh air intake output for providing a fresh air intake output signal for selectively opening and/or closing the fresh air intake of the HVAC system;

a controller unit coupled to the sensor input, the one or more system call outputs, and the fresh air intake output, the controller unit providing a series of system calls to the HVAC system via the one or more system call outputs over time to control the environmental parameter in the inside space, at least some of the system calls activating the fan and the heating or cooling system of the HVAC system to cause the HVAC system to provide appropriate conditioned air to the inside space;

the controller further controlling the fresh air intake of the HVAC system via a fresh air intake control signal that is provided to the fresh air intake of the HVAC system via the fresh air intake output port, and also controlling the activation of the fan via the fan activation system, such that both the fresh air intake is open and the fan is on for at least a minimum fraction of time over a predetermined time period, wherein the time that both the fresh air intake is open and the fan is on between system calls of the HVAC system is dependent, at least in part, on the time the fan is activated and the fresh air intake is open during the system calls.

24. A ventilation controller for controlling, at least in part, the fresh air ventilation that is provided by an HVAC system to an inside space of a home or building, wherein the HVAC system includes a fan to distribute air to the inside space and a heating and/or cooling source to selectively condition air that is provided to the inside space, the HVAC system further including one or more thermostats that can initiate normal system calls to the HVAC system to provide conditioned air to the inside space so that one or more set points are maintained in the inside space, the HVAC system further having a fresh air intake that can be opened and closed to selectively provide fresh air to the inside space, the ventilation controller comprising:

a controller adapted to be coupled to the HVAC system, the controller providing one or more control signals which when provided to the HVAC system, control at least in part, the opening and/or closing of the fresh air intake of the HVAC system, the controller also providing one or more control signals, which when provided to the HVAC system, control at least in part, the activation and/or deactivation of the fan of the HVAC system;

wherein the controller causes both the fresh air intake to be open and the fan to be activated for at least a first minimum ventilation time over a first longer period of time, taking into account the time that both the fan is activated and the fresh air intake is open during and between normal system calls of the HVAC system; and

wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a second minimum ventilation time over a second longer period of time, wherein the second longer period of time is longer than the first longer period of time.

25. The ventilation controller of claim 24 wherein the controller includes a smoothing algorithm that helps space the two or more ventilation periods out across the first longer period of time.

26. The ventilation controller of claim 24 wherein the controller further causes both the fresh air intake to be open and the fan to be activated for at least a third minimum ventilation time over a third longer period of time, wherein the second longer period of time is longer than the first longer period of time, and the third longer period of time is longer than the second longer period of time.

27. A ventilation controller for controlling, at least in part, the fresh air ventilation that is provided by an HVAC system to an inside space of a home or building, the HVAC system having one or more normal system calls to provide conditioned air to the inside space so that one or more set points are maintained in the inside space, the ventilation controller comprising:

a controller adapted to be coupled to the HVAC system, the controller configured to provide one or more control signals that at least partially control a fresh air intake of the HVAC system and the activation and/or deactivation of a fan of the HVAC system;

wherein the fan is configured to distribute air to the inside space of the home or building;

wherein the fresh air intake can be opened and closed to selectively provide fresh air to the inside space of the home or building;

wherein the controller is configured to cause both the fresh air intake to be open and the fan to be on for at least a threshold amount of time over a longer period of time, wherein the controller is configured to determine a first amount of time that both the fresh air intake is open and the fan is on during one or more normal system calls within the longer period of time, and if the first amount of time is less than the threshold amount of time, the controller causes the fresh air intake to be open and the fan to be on for a second amount of time between the one or more normal system calls during the longer period of time, wherein the sum of the first amount of time and the second amount of time is equal to or greater than the threshold amount of time.

28. The ventilation controller of claim 27 wherein if the first amount of time is greater than the threshold amount of time, the controller causes both the fresh air intake to be open and the fan to be on for only the threshold amount of time during the one or more normal system calls.