Side airbag and method of folding

• US 7,478,829 B2
• Filed: 06/05/2007
• Issued: 01/20/2009
• Est. Priority Date: 11/20/2003
• Status: Expired due to Fees

• Current Assignee: Autoliv AB (Autoliv Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Tesch, Todd E., Matlack, Edward J.
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): GOODEN JR, BARRY J
• Application Number:
  US11/810,431
• Publication Number:
  US 20070235994A1
• Time in Patent Office: 595 Days
• Field of Search: 280/730.2, 280/743.1, 493/449, 493/451, 493/457, 534/59
• US Class Current: 280/730.2
• CPC Class Codes: B60R 2021/23386 External tether means
• CPC Class Codes: B60R 2021/23514 coated fabric
• CPC Class Codes: B60R 21/213 in vehicle roof frames or pillars
• CPC Class Codes: B60R 21/232 Curtain-type airbags deploying mainly in a vertical direction from their top edge
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/237 characterised by the way they are folded

Abstract

A method and apparatus for providing a side airbag device for use in a vehicle, comprising: an inflatable cushion for deployment from an unexpanded state to an expanded state. The inflatable cushion is positioned behind a headliner of the vehicle in an un-inflated state and the inflatable cushion is configured to traverse a side of the vehicle when it is inflated. The inflatable cushion also comprising a deploying edge that defines a portion of a periphery of the inflated cushion, wherein the inflatable cushion is folded in a manner that causes the deploying edge to deploy as a first leading edge as said inflatable cushion is inflated to an expanded state by an inflator wherein the deploying edge is the first portion of the inflatable cushion to expand around the headliner.

Claims

1. A side airbag device for use in a vehicle having a forward end, a rearward end and a pair of sides disposed therebetween, comprising:

an inflatable cushion for deployment from an unexpanded state to an expanded state, said inflatable cushion being configured to traverse a portion of one of the pair of sides of the vehicle in said expanded state, said inflatable cushion comprising a packet of parallel pleats and a traversing portion, said parallel pleats comprising a first end pleat, a second end pleat and a series of middle pleats disposed therebetween, said middle pleats extending from the second end pleat towards the first end pleat, said middle pleats including a final middle pleat adjacent to the first end pleat, said traversing portion extending from said first end pleat to the second end pleat;

said inflatable cushion further comprising an inflation opening, a fixed portion adjacent the first end pleat, and a deploying edge, said deploying edge extending from the final middle pleat toward the second end pleat opposite the traversing portion and about the second end pleat;

an inflator for inflating said inflatable cushion;

wherein said inflatable cushion is folded in a manner that causes said deploying edge to deploy as a first leading edge as said inflatable cushion is inflated to said expanded state by said inflator.

2. The side airbag device as in claim 1, wherein the inflatable cushion is configured to be positioned behind a headliner of the vehicle wherein the inflatable cushion is in said unexpanded state.

3. The side airbag device as in claim 1, further comprising a forward tethering member for securing a portion of said inflatable cushion to the forward end of the vehicle and a rearward tethering member for securing another portion of said inflatable cushion to the rearward end of the vehicle.

4. The side airbag device as in claim 1, wherein said deploying edge of said inflatable cushion provides a portion of an exterior configuration of the inflatable cushion when it is in said unexpanded state.

5. The side airbag device as in claim 2, wherein said deploying edge of said inflatable cushion provides a portion of an exterior configuration of the inflatable cushion when it is in said unexpanded state.

6. The side airbag device as in claim 5, wherein said deploying edge of said inflatable cushion is the first portion of the inflatable cushion to deploy around the headliner as the inflatable cushion is inflated by said inflator.

7. The side airbag device as in claim 1, wherein said inflatable cushion is folded by a machine wherein said inflatable cushion is in said unexpanded state.

8. The side airbag device as in claim 7, wherein the folded inflatable cushion comprises a securement portion that extends away from the folded inflatable cushion, said securement portion comprises said fixed portion and is configured for securement to the vehicle.