Generator support for a driver air bag module to be mounted in the steering wheel of a motor vehicle

• US 7,478,830 B2
• Filed: 07/18/2007
• Issued: 01/20/2009
• Est. Priority Date: 01/18/2005
• Status: Expired due to Fees

• Current Assignee: Joyson Safety Systems Germany GmbH (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Takata-Petri AG
• Inventors: Weigand, Steffen, Muller, Norbert
• Primary Examiner(s): Culbreth; Eric
• Assistant Examiner(s): ROCCA, JOSEPH M
• Application Number:
  US11/779,676
• Publication Number:
  US 20080012270A1
• Time in Patent Office: 552 Days
• Field of Search: 280/728.2, 280/731, 200/61.54, 200/61.55, 200/61.56, 200/61.57
• US Class Current: 280/731
• CPC Class Codes: B60Q 5/003 mounted on the steering wheel
• CPC Class Codes: B60R 21/2037 the module or a major component thereof being yieldably mounted, e.g. for actuating the horn switch or for protecting the driver in a non-deployment situation horn switches integrated in steering wheel covers with tear lines B60R21/21658

Abstract

The invention relates to a generator support for a driver air bag module to be mounted in the steering wheel of a motor vehicle. The generator support includes at least one fastening area for fastening a gas generator to the generator support and at least two horn contacts that can be brought into electrical contact with each other in order to trigger an acoustic horn signal in a mounted state of the generator support together with the driver air bag module in a motor vehicle. In one form, one of the horn contacts is electrically grounded in the mounted state of the generator support and the fastening area is adapted and positioned relative to the grounded horn contact in such a manner that, when the gas generator is fastened to the fastening area of the generator support as prescribed, an electrical contact is established between the grounded horn contact and the gas generator.

Claims

1. A generator support for a driver airbag module to be arranged in the steering wheel of a motor vehicle, the generator support comprising:

a generator support body of electrically insulative material,

at least one fastening region of the generator support body for fastening a gas generator to the generator support body,

at least two electrically conductive horn contacts mounted to the generator support body in spaced relation to each other for being brought into electrical contact with each other in order to trigger an acoustic horn signal when the gas generator is mounted together with the driver airbag module in a motor vehicle,

one of the horn contacts provided for the purpose of being electrically grounded when the generator support is mounted,

the fastening region being positioned relative to the grounded one of the horn contacts in such a manner that, when the gas generator is fastened to the fastening region of the generator support body, an electric contact connection is produced between the grounded horn contact and the gas generator, and,

an electrically conductive fastener for securing the gas generator to the fastening region of insulative generator support body such that the electrically conductive fastener also electrically contacts the grounded one of the horn contacts for electrically connecting the gas generator thereto for grounding thereof.

2. The generator support as claimed in claim 1, characterized in that the grounded horn contact has a thickened portion and/or widened portion on which, when mounted, a mechanical pressure of the gas generator or of the fastener acts, with an electric contact being produced between the gas generator and the grounded horn contact.

3. The generator support as claimed in claim 1, characterized in that the fastening region has an opening which, when mounted, is penetrated by the fastener.

4. The generator support as claimed in claim 3, characterized in that a screw with a nut is provided as the fastener.

5. The generator support as claimed in claim 4, characterized in that the grounded horn contact is positioned so closely adjacent to the opening of the fastening region that, when mounted, there is an electric contact between the nut of the fastener and the grounded horn contact.

6. The generator support as claimed in claim 1, characterized in that a generator flange is provided as the fastener.

7. The generator support as claimed in claim 1, characterized in that the generator support body is designed as an electric insulator made of a plastic.

8. The generator support as claimed in claim 1, characterized in that the horn contacts are arranged on mutually opposite sides of the generator support body.

9. The generator support as claimed in one claim 1, characterized in that the horn contacts are designed as electrically conductive contact plates.

10. The generator support as claimed in claim 9, characterized in that the contact plates are designed essentially in the form of a U-shaped frame.

11. The generator support as claimed in claim 1, characterized in that a horn contact can be at least partially elastically deformed by pressure being exerted to trigger the horn signal, such that it makes electrical contact with the other horn contact.

12. The generator support as claimed in claim 11, characterized in that a projection of a steering wheel skeleton is provided which, when pressure is exerted to trigger the horn signal, causes the elastic deformation of the horn contact.

13. The generator support as claimed in claim 1, characterized in that the grounded horn contact has a cable or an electric contact region which is provided for the purpose of, in the mounted position, electrically grounding the grounded horn contact by means of an electric contact connection of a steering wheel skeleton.

14. The generator support as claimed in claim 1, characterized in that the horn contacts are connected in a frictional and!or form-fitting manner to the generator.

15. The generator support as claimed in claim 14, characterized in that the horn contacts are fastened to the generator support body by means of ultrasonically welded domes or screws.

16. The generator support as claimed in claim 1, characterized in that the horn contacts are designed such that they are free from encapsulation by injection molding.

17. The generator support as claimed in one claim 1, characterized by contact-making means which, when the generator support is mounted, provide an electrical connection to ground of the grounded horn contact.

18. The generator support as claimed in claim 1 in combination with a driver airbag module to be mounted in the steering wheel of a motor vehicle to the fastening region of which the gas generator is fastened.

19. The combination as claimed in claim 18, characterized in that, when the driver airbag module is mounted in the motor vehicle, the horn contacts can be connected to an electric circuit to which a horn for triggering the acoustic horn signal is also connected.

20. A method for fastening a gas generator to a generator support, the method comprising:

providing a generator support having a body of insulative material with at least two horn contacts mounted to the generator support body which can be brought into electric contact with each other in order to trigger an acoustic horn signal when the generator support is mounted together with the driver airbag module in a motor vehicle,

grounding one of the at least two horn contacts, and

fastening the gas generator to the generator support body in such a manner that an electric contact connection is produced between the grounded horn contact and the gas generator that are both mounted to the insulative generator support body.