Interbody fusion grafts and instrumentation

• US 7,479,160 B2
• Filed: 05/30/2001
• Issued: 01/20/2009
• Est. Priority Date: 10/28/1998
• Status: Expired due to Fees

• Current Assignee: RTI Surgical Incorporated
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Josse, Loic, Liu, Mingyan, Boyd, Lawrence M., Branch, Charles L.
• Primary Examiner(s): Philogene; Pedro
• Application Number:
  US09/870,023
• Publication Number:
  US 20020016592A1
• Time in Patent Office: 2,792 Days
• Field of Search: 606/60, 606/61, 606/246, 623/17.11, 623/17.12, 623/17.15, 623/17.16
• US Class Current: 623/17.11
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/1778 for the shoulder
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61F 2/3094 Designing or manufacturing processes
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/30131 horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30158 : trapezoidal
• CPC Class Codes: A61F 2002/30168 : L-shaped
• CPC Class Codes: A61F 2002/30192 : J-shaped
• CPC Class Codes: A61F 2002/3028 : polyhedral different from parallelepipedal and pyramidal
• CPC Class Codes: A61F 2002/30774 : internally-threaded
• CPC Class Codes: A61F 2002/3082 : Grooves
• CPC Class Codes: A61F 2002/30845 : with cutting edges
• CPC Class Codes: A61F 2002/30879 : Ribs
• CPC Class Codes: A61F 2002/30892 : parallel
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4628 : with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping
• CPC Class Codes: A61F 2002/4649 : Bone graft or bone dowel harvest sites
• CPC Class Codes: A61F 2002/4681 : by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2230/0013 : Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0026 : trapezoidal
• CPC Class Codes: A61F 2230/0041 : J-shaped
• CPC Class Codes: A61F 2230/0043 : L-shaped
• CPC Class Codes: A61F 2230/0063 : Three-dimensional shapes
• CPC Class Codes: Y10S 606/909 : Bone
• CPC Class Codes: Y10S 606/914 : Toolkit for installing or removing spinal positioner or stabilizer

Abstract

This invention relates to implants formed from donor bone for use in lumbar interbody fusion procedures and instruments for performing such procedures. The implants are formed to include a concave surface formed from a portion of the medullary canal of a long bone. The concaved surface defines a recess in the implant that serves as a depot for osteogenic material. Specific instruments for inserting the implants prepared according to this invention and for preparing the intervertebral space to receive the implants are also provided.

Claims

1. A spinal fusion implant, comprising:

an elongate bone portion defining a longitudinal axis and having a generally rectangular cross-section transverse to the longitudinal axis, said bone portion comprising;

a first end portion and an opposite second end portion;

a first bone engaging surface;

a second bone engaging surface;

a first sidewall extending between said first and second bone engaging surfaces, wherein the first sidewall comprises a concave outer surface extending axially between said first and second end portions; and

a second sidewall arranged opposite said first sidewall and extending between said first and second bone engaging surfaces, wherein said second sidewall comprises a convex outer surface extending axially between said first and second end portions; and

wherein said concave outer surface of said first sidewall extends generally parallel with and is positioned opposite said convex outer surface of said second sidewall to provide said elongate bone portion with a generally crescent shaped cross-section in a plane including the longitudinal axis.

2. The implant of claim 1 wherein the concave surface is arcuate.

3. The implant of claim 1, wherein said bone portion is formed from a donor bone segment having at least a portion of a medullary canal and the concave surface defines a portion derived from the medullary canal.

4. The implant of claim 1 wherein the first bone engaging surface is substantially crescent shaped.

5. The implant of claim 1, wherein at least one of the first and second bone engaging surfaces includes ridges or teeth.

6. The implant of claim 1 wherein the first bone engaging surface and the second bone engaging surface are substantially planar.

7. The implant of claim 1 wherein the first bone engaging surface and the second bone engaging surface are separated by a first height adjacent to a first end and by a second height adjacent to an opposite, second end, wherein said first height is greater than the second height.

8. The implant of claim 1 wherein the first bone engaging surface and the second bone engaging surface are adapted to matingly conform to opposing endplates of adjacent vertebral bodies.

9. The implant of claim 1 wherein the first sidewall comprises a first substantially planar surface adjacent the concave surface.

10. The implant of claim 1 comprising a first endwall positioned between the first and second bone engaging surfaces, wherein the first endwall is adapted to engage an implant holder.

11. The implant of claim 10 wherein the first endwall comprises a recess or a projection to engage an implant holder.

12. The implant of claim 10 wherein the first endwall comprises a recess extending to the concave outer surface.

13. The implant of claim 10 wherein the first endwall comprises a bore extending substantially parallel to the longitudinal axis.

14. The implant of claim 13 wherein the bore is threaded.

15. The implant of claim 10 wherein the first endwall comprises a recess defining a groove extending substantially parallel to the longitudinal axis.

16. A system for spinal fusion of adjacent vertebrae, said system comprising a pair of the spinal implants of claim 1,

wherein said pair of the spinal fusion implants are positioned in an intervertebral space whereby the concave outer surfaces of said pair of spinal implants face one another to define a chamber.

17. The system of claim 16 wherein the chamber comprises an osteogenic material.

18. The system of claim 16 wherein the implants do not contact each other when positioned in the intervertebral space.

19. The system of claim 16 wherein the implants are positioned to lie at an angle oblique to each other.

20. The system of claim 16 wherein each of the implants comprises a tool attachment end positioned posteriorly in the intervertebral space.

21. The implant of claim 1 wherein the elongate bone portion has a generally rectangular cross-section in a plane including the longitudinal axis.

22. The implant of claim 1 wherein the crescent shaped cross-section terminates in a substantially straight edge adjacent the first end portion.

23. The implant of claim 22 wherein said concave surface is disposed between a first substantially straight edge and a second substantially straight edge, said first and second straight edges extending generally parallel to the longitudinal axis.

24. The implant of claim 1 wherein the crescent shaped cross-section terminates in a substantially straight edge adjacent the second end portion.

25. A spinal fusion implant, comprising:

an elongate bone portion defining a longitudinal axis and having a generally rectangular cross-section transverse to the longitudinal axis, said bone portion comprising;

a first end portion and an opposite second end portion;

a first bone engaging surface;

a second bone engaging surface;

a first sidewall extending between said first and second bone engaging surfaces, wherein the first sidewall comprises a concave outer surface extending axially between said first and second end portions; and

a second sidewall arranged opposite said first sidewall and having a substantially planar portion defining a flat outer surface extending between said first and second bone engaging surfaces and axially along a length of said elongate bone portion between said first and second end portions; and

wherein said concave outer surface of said first sidewall is positioned opposite said flat outer surface of said second sidewall.

26. A spinal fusion implant, comprising:

an elongate bone portion defining a longitudinal axis and having a generally rectangular cross-section transverse to the longitudinal axis, said bone portion comprising;

a first end portion and an opposite second end portion;

a first bone engaging surface;

a second bone engaging surface; and

a first sidewall extending along a length of the elongated bone portion and comprising a first substantially planar outer surface adjacent said first end portion and a second substantially planar outer surface adjacent said second end portion, said first and second substantially planar outer surfaces extending between said first and second bone engaging surfaces and axially along the longitudinal axis, the first sidewall further comprising a concave outer surface extending axially between said first and second substantially planar surfaces and between said first and second bone engaging surfaces.

27. A spinal fusion implant, comprising:

an elongate bone portion defining a length extending along a longitudinal axis and comprising;

a first sidewall comprising a concave outer surface extending along the length;

a second sidewall opposite said first side wall and comprising a convex outer surface extending along the length; and

wherein the convex outer surface of said second sidewall is positioned opposite and is arranged generally parallel to the concave outer surface of said first sidewall to provide said elongate bone portion with a generally crescent shaped cross-section in a plane including the longitudinal axis;

a first bone engaging surface positioned between the first and second sidewalls; and

a second bone engaging surface opposite the first bone engaging surface.

28. The implant of claim 27 wherein at least one of the first or second bone engaging surfaces comprises ridges or teeth;

and

a tool attachment end is positioned between the first and second bone engaging surfaces, said tool attachment end comprising a recess extending substantially parallel to the longitudinal axis from the tool attachment end to the convex surface.

29. An implant for implantation in a disc space between adjacent vertebrae, said implant formed of bone and comprising:

a first end portion and an opposite second end portion, said first and second end portions arranged along a longitudina1 axis;

a first bone engaging surface and an opposite second bone engaging surface, each of said bone engaging surfaces being planar;

a first side wall disposed between the first bone engaging surface and the second bone engaging surface, said first side wall having a cavity disposed between the first end portion and the second end portion, said cavity defining a concave outer surface extending axially between the first end portion and the second end portion and from the first bone engaging surface to the second bone engaging surface; and

a second side wall opposite the first side wall and disposed between the first bone engaging surface and the second bone engaging surface, said second side wall defining a convex outer surface disposed between the first end portion and the second end portion; and

wherein said concave outer surface of said first side wall extends generally parallel with and is positioned opposite said convex outer surface of said second side wall to provide the implant with a generally crescent shaped cross-section in a plane including the longitudinal axis.

30. The implant of claim 29 wherein the first bone engaging surface and the second bone engaging surface are substantially parallel.

31. The implant of claim 30 wherein the second side wall comprises a curved portion.

32. The implant of claim 30 wherein the first bone engaging surface and the second bone engaging surface include ridges or teeth.

33. The implant of claim 29 wherein the first end portion has a tool engaging recess comprising an opening to engage an implant holder.

34. The implant of claim 29 wherein the first bone engaging surface and the second bone engaging surface are separated by a first height adjacent to the first end portion and by a second height adjacent to the second end portion, wherein said first height is less than the second height.

35. The implant of claim 34 wherein the first bone engaging surface and the second bone engaging surface include ridges or teeth.

36. The implant of claim 33 wherein the tool engaging recess comprises a slot extending to the cavity.

37. The implant of claim 33 wherein the tool engaging recess comprises a slot extending along the second side wall for engaging an implant holder.

38. An implant for implantation in a disc space between adjacent vertebrae, said implant formed of bone and comprising:

a first end portion and an opposite second end portion, said first and second end portions arranged along a longitudinal axis;

a first bone engaging surface and an opposite second bone engaging surface, each of said bone engaging surfaces being planar;

a first side wall disposed between the first bone engaging surface and the second bone engaging surface, said first side wall having a cavity disposed between the first end portion and the second end portion, said cavity defining a concave outer surface extending axially between the first end portion and the second end portion and from the first bone engaging surface to the second bone engaging surface; and

a second side wall arranged opposite the first side wall and disposed between the first bone engaging surface and the second bone engaging surface, said second side wall comprising a substantially planar portion defining a flat outer surface extending between said first and second bone engaging surfaces and axially between the first end portion and the second end portion along the longitudinal axis; and

wherein said concave outer surface defined by said first side wall is positioned opposite said flat outer surface of said second side wall.