Temperature limited heaters with relatively constant current

• US 7,481,274 B2
• Filed: 04/22/2005
• Issued: 01/27/2009
• Est. Priority Date: 04/23/2004
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Vinegar, Harold J., Harris, Christopher Kelvin, Sandberg, Chester Ledlie
• Primary Examiner(s): KRECK, JOHN J
• Application Number:
  US11/112,878
• Publication Number:
  US 20060005968A1
• Time in Patent Office: 1,376 Days
• Field of Search: 166/302, 166/60, 392/301
• US Class Current: 166/302
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/122 Gas lift
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/2401 by means of electricity
• CPC Class Codes: E21B 43/2405 in association with fracturing or crevice forming processes E21B43/247 takes precedence
• CPC Class Codes: E21B 43/38 in the well
• CPC Class Codes: H05B 3/141 Conductive ceramics, e.g. metal oxides, metal carbides, barium titanate, ferrites, zirconia, vitrous compounds

Abstract

Certain embodiments provide a system configured to heat a subsurface formation. The system includes an electrical power supply. A heater section includes one or more electrical conductors electrically coupled to the electrical power supply. At least one of the electrical conductors includes ferromagnetic material. The heater section provides a first heat output when time-varying electrical current is applied to the heater section below a selected temperature, and a second heat output approximately at and above the selected temperature during use. The second heat output is reduced compared to the first heat output. The system is configured to allow heat to transfer from the heater section to a part of the formation. The electrical power supply is configured to provide a relatively constant amount of time-varying electrical current that remains within about 15% of a selected constant current value when a load of the electrical conductors changes.

Claims

1. A system configured to heat at least a part of a subsurface formation, comprising:

an electrical power supply;

a heater section comprising one or more electrical conductors electrically coupled to the electrical power supply and configured to be placed in an opening in the formation, at least one of the electrical conductors comprising ferromagnetic material;

wherein the heater section (a) provides a first heat output when time-varying electrical current is applied to the heater section below a selected temperature, and (b) provides a second heat output approximately at and above the selected temperature during use, the second heat output being reduced compared to the first heat output;

wherein the system is configured to allow heat to transfer from the heater section to a part of the formation; and

wherein the electrical power supply is configured to provide a relatively constant amount of time-varying electrical current that remains within about 15% of a selected constant current value when a load of the electrical conductors changes.

2. The system of claim 1, wherein the electrical power supply is configured to provide a relatively constant amount of time-varying electrical current that remains within about 10% of a selected constant current value when a load of the electrical conductors changes.

3. The system of claim 1, wherein the electrical power supply is configured to provide a relatively constant amount of time-varying electrical current that remains within about 5% of a selected constant current value when a load of the electrical conductors changes.

4. The system of claim 1, wherein the electrical power supply is configured to provide a current that produces a skin effect in the ferromagnetic material.

5. The system of claim 1, wherein the electrical power supply is configured to provide AC.

6. The system of claim 1, wherein the electrical power supply is configured to provide modulated DC.

7. The system of claim 1, wherein the electrical power supply is configured to provide modulated DC in a pre-shaped waveform, and wherein the pre-shaped waveform is shaped to at least partially compensate for phase shift and/or harmonic distortions in the electrical conductors.

8. The system of claim 1, wherein the heater section automatically provides the second heat output.

9. The system of claim 1, wherein at least a portion of the heater section is positionable adjacent to hydrocarbon material in the formation to raise a temperature of at least some of the hydrocarbon material to or above a pyrolysis temperature.

10. The system of claim 1, wherein the second heat output is at most 90% of the first heat output, the first heat output being at about 50°

C. below the selected temperature.

11. The system of claim 1, wherein the electrical resistance of the heater section decreases above the selected temperature to provide the second heat output.

12. The system of claim 1, further comprising a non-ferromagnetic material coupled to the ferromagnetic material, wherein the non-ferromagnetic material has a higher electrical conductivity than the ferromagnetic material.

13. The system of claim 1, wherein the selected temperature is approximately the Curie temperature of the ferromagnetic material.

14. The system of claim 1, wherein the heater section has a turndown ratio of at least about 1.1 to 1.

15. The system of claim 1, wherein at least a portion of the heater section is longer than about 10 m.

16. The system of claim 1, wherein the heater section is elongated.