Surgical instrument with bending articulation controlled articulation pivot joint

• US 7,481,824 B2
• Filed: 12/30/2005
• Issued: 01/27/2009
• Est. Priority Date: 12/30/2005
• Status: Active Grant

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Hogue, Kenneth E., Siebenaler, Douglas J., Hueil, Geoffrey C., Boudreaux, Chad P., Gillum, Christoph L.
• Primary Examiner(s): Truong; Kevin T
• Assistant Examiner(s): Dowe; Katherine M
• Application Number:
  US11/323,536
• Publication Number:
  US 20070152014A1
• Time in Patent Office: 1,124 Days
• Field of Search: 606/205, 606/170, 600/146, 285/282, 285/272, 604533-537, 901/25, 901/26, 901/29, 744/69, 744/900.1, 744/900.5, 744/900.6, 294/19.1, 294/19.3, 294/116
• US Class Current: 606/205
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395
• CPC Class Codes: Y10T 74/20335 Wrist

Abstract

A surgical instrument particularly suited to endoscopic and laparoscopic insertion through a cannula of a trocar into an insufflated body cavity or lumen includes a bending member in an elongate shaft that acts to rotate an end effector about an articulation pivot joint. A proximally directed camming surface (e.g., gear segment, cam recess) aft of a pivotal attachment of the end effector to a proximal frame ground of the elongate shaft interacts with a bending member whose proximal end is ground to the proximal frame ground. Differential fluidic actuators or mechanical cam bars deflect a distal end (e.g., rack, cam point) of the bending member to effect articulation. Thereby, the end effector may act upon tissue that would otherwise be obscured, such as behind an organ. The articulated end effector also advantageously allows an endoscope to be positioned behind the end effector without being blocked by the instrument shaft.

Claims

1. A surgical instrument, comprising:

an end effector including a proximal camming surface;

an elongate shaft including a hollow chamber and a frame aligned with a longitudinal axis of the elongate shaft;

an articulation joint pivotally attaching the end effector to a distal end of the elongate shaft;

a bending member comprising a cantilever beam positioned within the hollow chamber of the shaft and bendable therein, the bending member extending along the longitudinal axis and having a proximal end attached to the elongate shaft and a distal end engaged to the proximal camming surface of the end effector; and

an articulation control actuator proximally attached to the elongate shaft and comprising a first differential fluidic actuation system operably configured to longitudinally transfer fluid from a first fluid actuator of the articulation control actuator to a second fluid actuator positioned adjacent to the bending member, wherein the longitudinal fluid transfer bends the bending member to laterally to deflect the distal end of the bending member in a direction away from the longitudinal axis to articulate the end effector.

2. The surgical instrument of claim 1, wherein the distal end of the bending member comprises a rack, the proximal camming surface of the end effector comprising a gear segment.

3. The surgical instrument of claim 1, wherein the articulation control actuator further comprises a second differential fluidic actuation system longitudinally parallel to the first differential fluidic actuation system, wherein the second differential fluidic actuation system comprises a third fluid actuator of the articulation control actuator and a fourth fluid actuator positioned laterally adjacent to the bending member, the second differential fluidic actuation system configured to longitudinally transfer fluid from the third fluid actuator to the fourth fluid actuator in response to selective actuation of the articulation control actuator to selectively articulate the end effector, wherein the second and fourth fluid actuators further comprises a pair of actuating bladders opposingly positioned on opposite lateral sides of the bending member and substantially encompassed by the elongate shaft.

4. The surgical instrument of claim 3, wherein each actuating bladder is operably configured to laterally expand in response to received fluid.

5. The surgical instrument of claim 4, wherein each actuating bladder is operably configured to longitudinally expand in response to received fluid.

6. The surgical instrument of claim 3 wherein the first and third actuators of the longitudinally parallel first and second differential fluidic actuation systems further comprises fluid reservoirs opposingly positioned on opposite lateral sides of the articulation control actuator and each fluid reservoir communicates fluid with a longitudinally associated actuator bladder on a same lateral side of the surgical instrument in response to actuation of the articulation control actuator.

7. The surgical instrument of claim 6 further comprising fluid passageways for communicating fluids therein between the fluid reservoirs and the actuator bladders.

8. The surgical instrument of claim 3 wherein the articulation control actuator moves laterally to articulate the end effector.

9. The surgical instrument of claim 8 wherein when the articulation control actuator moves laterally from a first lateral side toward a second lateral side, a distal tip of the end effector articulates toward the first lateral side.

10. The surgical instrument of claim 1 further comprising a locking member to lockingly engage with the end effector when the articulation control actuator is unactuated.

11. The surgical instrument of claim 10 further comprising a locking member to unlock the end effector when the articulation control actuator is actuated to articulate the end effector.

12. The surgical instrument of claim 10 wherein the locking member moves longitudinally to lock the end effector.

13. A surgical instrument, comprising:

an end effector including a proximal camming surface;

an elongate shaft including a hollow chamber within and a frame aligned with the camming surface of the end effector;

an articulation joint pivotally attaching the end effector to a distal end of the elongate shaft, the pivot attachment positioned distal to the proximal camming surface of the end effector;

a bending member located within the hollow chamber of the shaft and bendable therein, the bending member having a proximal end attached to the elongate shaft and a distal end slidingly engaged to the proximal camming surface of the end effector;

differential actuators comprising a first and a second fluidic actuating bladders opposingly positioned within the hollow chamber of the shaft against the bending member located therebetween, the first and a second fluidic actuating bladders proximal to the camming surface of the end effector; and

an articulation control actuator proximally attached to the elongate shaft and operably configured with a third fluidic bladder longitudinally coupled to the first fluid bladder and a fourth fluidic bladder longitudinally coupled to the second fluidic bladder, wherein selective actuation of the articulation control actuator in a first direction longitudinally moves fluid from one of the third and fourth fluid bladders to one of the first and second fluidic actuating bladders to selectively deflect a distal end of the bending member to articulate the end effector.

14. A surgical instrument, comprising:

an end effector including a proximal surface;

an elongate shaft including a longitudinal axis and a lateral recess therewithin, and a frame aligned with the proximal surface of the end effector;

an articulation joint pivotally attaching the end effector to a distal end of the elongate shaft, the pivot attachment positioned distal to the proximal surface of the end effector;

a bending member having a flexible shaft portion configured to flex within the lateral recess within the elongate shaft and having a proximal end attached to the elongate shaft and a distal end engaged to the proximal surface of the end effector; and

a means for selectively deflecting the distal end of the bending member to bend the flexible shaft and articulate the end effector, wherein the means for selectively deflecting the distal end longitudinally transfers fluid from a proximal end of the shaft to laterally bend the flexible shaft portion in an arcuate path in a first direction to rotate a distal end of the end effector in an arcuate path in an opposite direction.

15. The surgical instrument of claim 14, wherein the means for selectively deflecting the distal end of the bending member further comprises a means for converting a lateral control motion input by user into the deflecting of the bending member.

16. The surgical instrument of claim 14, wherein the end effector comprises a staple applying assembly, the surgical instrument further comprising a handle proximally attached to the elongate shaft and operatively configured to close and fire the staple applying assembly.