Flash tank design and control for heat pumps

• US 7,484,374 B2
• Filed: 10/31/2007
• Issued: 02/03/2009
• Est. Priority Date: 03/20/2006
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Pham, Hung M., Caillat, Jean-Luc M., Van Hoose, Ronald L.
• Primary Examiner(s): Ali; Mohammad M
• Application Number:
  US11/930,983
• Publication Number:
  US 20080053136A1
• Time in Patent Office: 461 Days
• Field of Search: 62/81, 621/13, 621/55, 621/56, 621/59, 621/60, 621/74, 622/34, 622/387, 622/78, 623/241, 623/246, 625/03, 625/13, 621/51, 623/245
• US Class Current: 62/81
• CPC Class Codes: F04C 29/042 by injecting a fluid injection of fluid for sealing, cooling or lubrication F04C29/0007
• CPC Class Codes: F25B 1/10 with multi-stage compression with cascade operation F25B7/00
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/02741 using one four-way valve
• CPC Class Codes: F25B 2400/02 Centrifugal separation of gas, liquid or oil
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 2400/16 Receivers
• CPC Class Codes: F25B 2400/23 Separators
• CPC Class Codes: F25B 2500/01 Geometry problems, e.g. for reducing size
• CPC Class Codes: F25B 2600/2519 On-off valves
• CPC Class Codes: F25B 43/006 Accumulators
• CPC Class Codes: F25B 47/025 by reversing the cycle

Abstract

A method includes operating a compressor of a heat pump system and is selectively providing vapor to a vapor injection port of the compressor via a vapor injection line and vapor injection valve. The method further includes determining a frost condition of a first and second heat exchanger of the heat pump system and closing a vapor injection valve to prevent fluid flow into the compressor at the vapor injection port. A direction of refrigerant flow is reversed to direct vaporized refrigerant to the one of said first and second heat exchangers experiencing the frost condition. The vapor injection valve is opened after a first predetermined time period following reversal of the refrigerant flow. The method further includes closing the vapor injection valve and reversing a direction of refrigerant flow within the heat pump system once the vapor injection valve is closed for a second predetermined time period.

Claims

1. A method comprising:

operating a compressor of a heat pump system;

selectively providing vapor to a vapor injection port of said compressor via a vapor injection line and vapor injection valve;

determining a frost condition of a first and second heat exchanger of said heat pump system;

closing said vapor injection valve to prevent fluid flow into said compressor at said vapor injection port;

reversing a direction of refrigerant flow within said heat pump system to direct vaporized refrigerant to the one of said first and second heat exchanger experiencing said frost condition;

opening said vapor injection valve after a first predetermined time period following reversal of said refrigerant flow;

determining termination of said frost condition;

closing said vapor injection valve; and

reversing a direction of refrigerant flow within said heat pump system once said vapor injection valve is closed for a second predetermined time period.

2. The method of claim 1, wherein opening said vapor injection valve after said first predetermined time period includes opening said vapor injection valve approximately zero to sixty seconds following reversal of said refrigerant flow.

3. The method of claim 1, wherein said reversing a direction of refrigerant flow after said second predetermined time period includes reversing a direction of refrigerant flow approximately zero to sixty seconds after said vapor injection valve is closed.

4. The method of claim 1, wherein at least one of said first predetermined time period and said second predetermined time period are based on a refrigerant volume within said heat pump system.

5. The method of claim 1, wherein at least one of said first predetermined time period and said second predetermined time period are based on a size of said first and second heat exchangers.

6. A method comprising:

operating a compressor of a heat pump system;

determining a frost condition of one of a first and second heat exchanger of said heat pump system;

actuating a device to prevent intermediate pressure vapor from entering said compressor for a first predetermined time period following determination of said frost condition;

reversing a direction of refrigerant flow within said heat pump system after said first predetermined time period to direct vaporized refrigerant to said one of said first and second heat exchangers experiencing said frost condition; and

permitting intermediate pressure vapor into said compressor following said first predetermined time period.

7. The method of claim 6, wherein actuating said device includes closing a valve.

8. The method of claim 7, wherein closing said valve includes closing a solenoid valve.

9. The method of claim 6, further comprising determining a defrost termination.

10. The method of claim 9, further comprising preventing intermediate pressure vapor from entering said compressor for a second predetermined time period prior to said defrost termination.

11. The method of claim 10, further comprising reversing a direction of refrigerant flow within said heat pump system after said defrost determination.

12. The method of claim 6, further comprising directing high pressure vapor towards said one of said first and second heat exchangers following said first predetermined time period.

13. The method of claim 10, wherein said second predetermined time period is based on a refrigerant volume within said heat pump system.

14. The method of claim 10, wherein said second predetermined time period is based on a size of said first and second heat exchangers.

15. The method of claim 6, wherein said first predetermined time period is based on a refrigerant volume within said heat pump system.

16. The method of claim 6, wherein said first predetermined time period is based on a size of said first and second heat exchangers.