Surgical instrument incorporating EAP complete firing system lockout mechanism

• US 7,487,899 B2
• Filed: 03/31/2005
• Issued: 02/10/2009
• Est. Priority Date: 07/28/2004
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Shelton, Frederick E. IV, Timperman, Eugene L.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): CHUKWURAH, NATHANIEL C
• Application Number:
  US11/096,096
• Publication Number:
  US 20060022014A1
• Time in Patent Office: 1,412 Days
• Field of Search: 227/175.2, 227/175.3, 227/175.4, 227/176.1, 227/19
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00367 Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: A61B 2017/00871 polymeric
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft

Abstract

A surgical stapling and severing instrument particularly suited to endoscopic procedures incorporates a handle that produces separate closing and firing motions to actuate an end effector. In particular, the handle produces multiple firing strokes in order to reduce the required amount of force required to fire (i.e., staple and sever) the end effector. A linked transmission reduces the required handle longitudinal length, yet achieves a rigid, strong configuration when straightened for firing. A spring-biased side pawl firing mechanism is enabled by activation of an Electroactive Polymer (EAP) block actuator that overcomes a disengagement spring bias and moves a linked rack into proximity with a side pawl firing mechanism. Thereby, various sensed or commanded inputs may be incorporated to prevent inadvertent firing.

Claims

1. A surgical instrument, comprising:

an implement portion actuated by a distally moving firing member having a proximal engaging portion;

a firing actuator proximate to and aligned with the proximal engaging portion of the firing member, the firing actuator operatively configured to longitudinally reciprocate;

an engagement mechanism operatively configured to couple distal movement of the firing actuator into the proximal engaging portion of the firing member; and

a lockout mechanism comprising;

a disengaging biasing member uncoupling the engagement mechanism, and

an electrical actuator opposingly positioned to overcome the disengaging biasing member when activated.

2. The surgical instrument of claim 1, wherein the electrical actuator of the lockout mechanism comprises an electroactive polymer actuator.

3. The surgical instrument of claim 1, wherein the proximal engaging portion of the firing member comprises a rack.

4. The surgical instrument of claim 3, wherein the proximal engaging portion of the firing member comprises a linked rack.

5. The surgical instrument of claim 3, wherein the engagement mechanism includes a pawl biased into engagement with the rack during distal movement of the pawl.

6. The surgical instrument of claim 1, further comprising a channel that constrains a selected one of the firing member and the engagement mechanism for reciprocating firing movement with allowance for selective transverse movement toward and away from the other of the firing member and the engagement member.

7. The surgical instrument of claim 6, wherein the engagement mechanism comprises a pawl slide supporting a pawl, the proximal engaging portion of the firing member comprising a rack.

8. The surgical instrument of claim 7, wherein the lockout mechanism further comprises a spring attached to the pawl slide and in sliding contact with the rack.

9. The surgical instrument of claim 6, wherein the electrical actuator is positioned on an opposite side of the proximal engaging portion of the firing member than the engagement mechanism and operatively configured when activated to urge the proximal engaging portion toward the engagement mechanism.

10. The surgical instrument of claim 1, wherein the firing actuator comprises a single firing stroke trigger.

11. The surgical instrument of claim 1, wherein the firing actuator comprises a multiple firing stroke trigger.

12. The surgical instrument of claim 1, wherein the firing actuator comprises a multiple firing stroke trigger.

13. The surgical instrument of claim 1, further comprising a closure trigger operatively configured to close the opposing jaws to clamp tissue.

14. A surgical instrument, comprising:

an end effector comprising pivotally attached opposing jaws and a staple cartridge contained in one of the opposing jaws;

a distally moving firing bar member comprising a distal portion operably configured to actuate the staple cartridge and to sever tissue clamped in the opposing jaws;

a rack attached proximally to the firing bar member;

a reciprocating firing actuator proximate to and aligned with the rack;

an engagement mechanism operatively configured to couple distal movement of the firing actuator into the rack;

a lockout mechanism comprising;

a disengaging biasing member uncoupling the engagement mechanism from the rack, and

an electrical actuator opposingly positioned to overcome the disengaging biasing member when activated.

15. The surgical instrument of claim 14, wherein the electrical actuator of the lockout mechanism comprises an electroactive polymer actuator.

16. The surgical instrument of claim 14, wherein the proximal engaging portion of the firing member comprises a linked rack.

17. The surgical instrument of claim 14, wherein the engagement mechanism includes a pawl biased into engagement with the rack during distal movement of the pawl.

18. The surgical instrument of claim 14, further comprising a rack guide that constrains the rack and the engagement mechanism for reciprocating firing movement with allowance for selective transverse movement toward and away from each other.

19. The surgical instrument of claim 18, wherein the engagement mechanism comprises a pawl slide supporting a pawl.

20. The surgical instrument of claim 19, wherein the lockout mechanism further comprises a spring attached to the pawl slide and in sliding contact with the rack.

21. The surgical instrument of claim 18, wherein the electrical actuator comprises an electroactive polymer actuator positioned on adjacent to a selected one of the proximal engaging portion of the firing member and than the engagement mechanism opposite to the other and operatively configured when activated to urge the selected one of the proximal engaging portion and the engagement mechanism toward the other.