Electronic ballast having adaptive frequency shifting

• US 7,489,090 B2
• Filed: 02/13/2006
• Issued: 02/10/2009
• Est. Priority Date: 02/13/2006
• Status: Expired due to Fees

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Taipale, Mark S.
• Primary Examiner(s): Owens; Douglas W.
• Assistant Examiner(s): Vu; Jimmy T
• Application Number:
  US11/352,962
• Publication Number:
  US 20070188111A1
• Time in Patent Office: 1,093 Days
• Field of Search: 315/209.R, 315/224, 315/247, 315/291, 315/297, 315/307, 315/308
• US Class Current: 315/307
• CPC Class Codes: H05B 41/2828 using control circuits for the switching elements H05B41/2827 takes precedence
• CPC Class Codes: H05B 41/3925 by frequency variation H05B41/3922 takes precedence

Abstract

An electronic ballast for driving a gas discharge lamp avoids mercury pumping in the lamp by adaptively changing an operating frequency of an inverter of the ballast when operating near high-end. The inverter of the ballast generates a high-frequency AC voltage, which is characterized by the operating frequency and an operating duty cycle. The ballast also comprises a resonant tank for coupling the high-frequency AC voltage to the lamp to generate a present lamp current through the lamp, and a current sense circuit for determining the magnitude of the present lamp current. A hybrid analog/digital control circuit controls both the operating frequency and the operating duty cycle of the inverter with closed-loop techniques. The control circuit adjusts the duty cycle of the inverter in response to a target lamp current and the present lamp current. To avoid mercury pumping, the control circuit attempts to maximize the duty cycle of the inverter when operating at high-end. Specifically, the control circuit adjusts the operating frequency of the inverter in response to the target lamp current signal, the duty cycle of the inverter, and a target duty cycle in order to drive the operating duty cycle toward the target duty cycle.

Claims

1. An electronic ballast for driving a gas discharge lamp, the ballast comprising:

an inverter operable to convert a substantially DC bus voltage to a high-frequency AC voltage having an operating frequency and an operating duty cycle;

a resonant tank operable to couple the high-frequency AC voltage to the lamp to generate a present lamp current through the lamp;

a control circuit operable to control the operating frequency and the operating duty cycle of the high-frequency AC voltage of the inverter and operable to receive a target lamp current signal representative of a target lamp current; and

a current sense circuit operable to provide to the control circuit a present lamp current signal representative of the present lamp current;

wherein the control circuit is operable to control the operating duty cycle of the high-frequency AC voltage of the inverter in response to the target lamp current signal and the present lamp current signal; and

the control circuit is operable to control the operating frequency of the high-frequency AC voltage of the inverter in response to the operating duty cycle and a target duty cycle, such that the control circuit is operable to minimize the difference between the operating duty cycle and the target duty cycle.

2. The electronic ballast of claim 1, wherein the control circuit comprises a digital portion and an analog portion.

3. The electronic ballast of claim 2, wherein the digital portion comprises a microprocessor for control of the inverter.

4. The electronic ballast of claim 3, wherein the microprocessor is operable to receive the target lamp current signal.

5. The electronic ballast of claim 4, wherein the microprocessor is operable to control the operating frequency of the inverter to a base operating frequency in response to the target lamp current signal, when the target lamp current changes in value.

6. The electronic ballast of claim 4, wherein the microprocessor is operable to control the operating frequency of the inverter to a base operating frequency in response to the target lamp current signal in dependence upon a predetermined relationship between the operating frequency and the target lamp current.

7. The electronic ballast of claim 4, wherein the microprocessor is operable to receive the target lamp current signal from a phase-control input.

8. The electronic ballast of claim 4, wherein the microprocessor is operable to receive the target lamp current signal from a digital message received from a communication link.

9. The electronic ballast of claim 3, wherein the analog portion comprises:

a summing circuit operable to generate an error signal representative of the difference between the present lamp current signal and a target lamp current signal representative of the target lamp current; and

a compensator circuit operable to generate a control signal representative of the operating duty cycle in response to the error signal.

10. The electronic ballast of claim 9, wherein the microprocessor is operable to provide the target lamp current signal representative of the target lamp current.

11. The electronic ballast of claim 9, wherein the microprocessor comprises an analog-to-digital converter for receipt of the control signal generated by the compensator circuit.

12. The electronic ballast of claim 3, wherein the microprocessor is operable to drive the inverter with a pulse-width modulated signal at the operating frequency and the operating duty cycle.

13. The electronic ballast of claim 1, wherein the control circuit comprises an analog control circuit having an operating frequency control portion and an operating duty cycle control portion.

14. The electronic ballast of claim 13, wherein the operating frequency control portion comprises:

a first summing circuit operable to generate a first error signal representative of the difference between the operating duty cycle and the target duty cycle;

a first compensator circuit operable to generate a first control signal representative of the operating frequency in response to the first error signal; and

a voltage-controlled oscillator operable to generate an oscillating signal having a frequency dependent on the first control signal.

15. The electronic ballast of claim 14, wherein the operating duty cycle control portion comprises:

a second summing circuit operable to generate a second error signal representative of the difference between the present lamp current signal and the target lamp current signal; and

a second compensator circuit operable to generate a second control signal representative of the operating duty cycle in response to the second error signal.

16. The electronic ballast of claim 15, wherein the analog control circuit further comprises:

a comparator operable to compare the first control signal and the second control signal and to generate a pulse-width modulated signal at the operating frequency and the operating duty cycle.

17. The electronic ballast of claim 1, wherein the control circuit is operable to control the operating duty cycle with a first response time and to control the operating frequency with a second response time substantially greater than the first response time.

18. The electronic ballast of claim 1, wherein the control circuit is operable to control the operating frequency of the high-frequency AC voltage of the inverter further in response to the target lamp current signal.

19. The electronic ballast of claim 1, wherein the target duty cycle is about 43%.

20. A method for controlling an electronic ballast for driving a gas discharge lamp, the ballast comprising an inverter characterized by an operating frequency and an operating duty cycle, the method comprising the steps of:

generating a lamp current through the gas discharge lamp in response to the operating frequency and the operating duty cycle of the inverter;

generating a present lamp current signal representative of the lamp current through the gas discharge lamp;

receiving a target lamp current signal representative of a target lamp current;

controlling the duty cycle of the inverter in response to the target lamp current signal and the present lamp current signal; and

controlling the operating frequency of the inverter in response to the operating duty cycle of the inverter and a target duty cycle, such that the difference between the operating duty cycle and the target duty cycle is minimized.

21. The method of claim 20, further comprising the step of:

generating a duty cycle error value representative of the difference of the target duty cycle and the operating duty cycle;

wherein the step of controlling the operating frequency comprises controlling the operating frequency in response to the duty cycle error value, such that the duty cycle error value is minimized.

22. The method of claim 21, further comprising the step of:

setting the operating frequency of the inverter to a base operating frequency, when the target lamp current changes in value, in dependence upon a predetermined relationship between the operating frequency and the target lamp current.

23. The method of claim 22, wherein the operating frequency is determined from the base operating frequency and a correction factor.

24. The method of claim 23, wherein the correction factor is increased when the duty cycle error value is positive and is decreased when the duty cycle error value is negative.

25. The method of claim 24, wherein the operating frequency is limited to a predetermined range of frequencies.

26. The method of claim 23, wherein the correction factor is changed to a predetermined value when the target lamp current changes in value.

27. The method of claim 26, wherein the predetermined value is zero.

28. The method of claim 23, wherein the correction factor is initially held constant when the target lamp current changes in value.

29. The method of claim 21, wherein the operating frequency is decreased when the duty cycle error value is positive and is increased when the duty cycle error value is negative.

30. The method of claim 29, wherein the operating frequency is limited to a predetermined range of frequencies.

31. The method of claim 21, wherein the step of controlling the operating frequency comprises minimizing the duty cycle error value only so long as the duty cycle error value is outside of a dead-band.

32. The method of claim 20, further comprising the step of:

setting the operating frequency of the inverter to a base operating frequency in dependence on the target lamp current signal, when the target lamp current changes in value.

33. The method of claim 20, further comprising the step of:

generating a current error signal representative of the difference of the target lamp current signal and the present lamp current signal;

wherein the step of controlling the duty cycle comprises controlling the duty cycle in response to the current error signal, such that the current error signal is minimized.

34. The method of claim 20, wherein the step of adjusting the duty cycle is performed with a first response time and the step of adjusting the operating frequency is performed with a second response time substantially greater than the first response time.

35. The method of claim 20, wherein the target duty cycle is about 43%.

36. A control circuit for an electronic ballast having an inverter for driving a gas discharge lamp, the control circuit operable to control an operating frequency and an operating duty cycle of the inverter of the ballast, the control circuit comprising:

a duty cycle control portion for controlling the operating duty cycle of the inverter in response to a target lamp current signal and a present lamp current signal; and

a frequency control portion for controlling the operating frequency of the inverter in response to the operating duty cycle and a target duty cycle;

wherein the frequency control portion is operable to minimize the difference between the operating duty cycle and the target duty cycle.

37. The control circuit of claim 36, wherein the frequency control portion is further operable to control the operating frequency in response to the target lamp current signal.

38. The control circuit of claim 37, wherein the frequency control portion is responsive to a duty cycle error signal representative of the difference between the operating duty cycle and the target duty cycle.

39. The control circuit of claim 38, wherein the duty cycle control portion is responsive to a lamp current error signal representative of the difference between the present lamp current signal and the target lamp current signal.

40. The control circuit of claim 36, wherein the duty cycle control portion operates with a first response time and the frequency control portion operates with a second response time substantially greater that the first response time.

41. An electronic ballast for driving a gas discharge lamp, the ballast comprising:

an inverter operable to convert a substantially DC bus voltage to a high-frequency AC voltage having an operating frequency and an operating duty cycle;

a resonant tank operable to couple the high-frequency AC voltage to the lamp to generate a present lamp current through the lamp;

a control circuit operable to control the operating frequency and the operating duty cycle of the high-frequency AC voltage of the inverter and operable to receive a target lamp current signal representative of a target lamp current; and

a current sense circuit operable to provide to the control circuit a signal representative of the present lamp current;

wherein the control circuit is operable

to control the operating frequency to a base operating frequency in dependence on the target lamp current signal, when the target lamp current changes in value;

to control the operating duty cycle in response to a target lamp current signal and the present lamp current signal; and

to control the operating frequency in response the operating duty cycle and a target duty cycle, such that the control circuit is operable to minimize the difference between the operating duty cycle and the target duty cycle.