System and method of the automatic compaction of soil

• US 7,491,014 B2
• Filed: 04/07/2004
• Issued: 02/17/2009
• Est. Priority Date: 04/14/2003
• Status: Expired due to Fees

• Current Assignee: Wacker Neuson Produktion GmbH & Co. KG
• Original Assignee: Wacker Construction Equipment AG (Wacker Neuson Se)
• Inventors: Sick, Georg
• Primary Examiner(s): Addie; Raymond W
• Application Number:
  US10/553,569
• Publication Number:
  US 20070025815A1
• Time in Patent Office: 1,777 Days
• Field of Search: 404/84, 404/84.2, 404/133.05, 404/133.1, 405/271
• US Class Current: 404/133.1
• CPC Class Codes: E01C 19/004 Devices for guiding or controlling the machines along a predetermined path for graders or bulldozers E02F3/841; for other soil-shifting machines E02F9/2045
• CPC Class Codes: E01C 19/006 by laser or ultrasound
• CPC Class Codes: E02D 3/074 Vibrating apparatus operating with systems involving rotary unbalanced masses E02D3/054 takes precedence

Abstract

The invention relates to a soil compacting system which comprises a travelling and steerable soil compacting device and a control device. The control device is provided with an area definition device which allows a user to establish an area to be compacted and the area boundaries. A position detecting device detects the actual position of the soil compacting device. A traveler changes the direction of travel of the soil compacting device by presetting a standard value for a travelling movement of the soil compacting device in such manner that the soil compacting device does not travel past the respective area boundary but continues its travel within the area. A path planning device may be provided for fixing a presetting for a travel way which makes sure that the soil compacting device, when keeping to the preset travel way, travels at least once completely across the area to be compacted.

Claims

1. A soil compacting system, comprising:

a mobile, generally hand guided steerable soil compacting device; and

a control device;

the control device including;

a surface definition device allowing a local operator to establish a surface to be compacted by locally defining associated surface boundaries;

a position detection device for detecting the current position of the soil compacting device, at least in the vicinity of the surface boundaries;

a path planning device for setting a predetermination for a travel path, on the basis of the defined surface area and on the compaction needs of the surface, in such a way that the soil compacting device travels over at least substantially the entire surface, a sufficient number of times to achieve complete compaction of the soil in the surface;

a motion controller for changing a direction of travel by predetermining a target value for a traveling movement of the soil compacting device, such that the soil compacting device does not cross the respective surface boundary, but rather continues its travel within the surface, along the predetermined travel path, the motion controller changing the direction of travel by adjusting operation of at least one vibration excitation device.

2. A soil compacting system according to claim 1, wherein

the position detection device is fashioned at least for the detection of an approach of the soil compacting device to one of the surface boundaries;

the direction of travel can be changed by the motion controller if the position detection device determines an approach to the surface boundary.

3. A soil compacting system according to claim 2, wherein the surface definition device has a device for the mechanical, optical, magnetic, inductive, or capacitive identification of the surface boundaries.

4. A soil compacting system according to claim 3, wherein the surface identification device is for mechanical identification and has a tape or wire that can be stretched along the surface boundaries.

5. A soil compacting system according to claim 3, wherein the surface identification device is for optical identification and has coloring agents the can be applied to the soil along the surface boundaries.

6. A soil compacting system according to claim 3, wherein the surface identification device is for optical identification has a photoelectric barrier.

7. A soil compacting system according to claim 1, wherein the motion controller effects a change of the direction of travel from the original direction of travel with a predetermined angle ( ) that remains constant during the entire compacting process, or with angles that change during the compacting process and that are selected randomly.

8. A soil compacting system according to claim 1, wherein the control device comprises:

a path planning device for setting the predetermination for a travel path on the basis of the defined surface in such a way that the soil compacting device travels over the surface to be compacted completely at least once while adhering to the predetermined travel path;

wherein

the position detection device is fashioned for the detection of the current position of the soil compacting device within the surface boundaries, and

the motion controller is fashioned for the predetermination of a target value for a travel motion of the soil compacting device based on a comparison of the current position with the predetermined travel path, in such a way that the soil compacting device follows the predetermined travel path.

9. A soil compacting system according to claim 8, wherein the surface definition device and/or the position detection device has a coordinate detection device for determining absolute geographical locus coordinates of its location.

10. A soil compacting system according to claim 8, wherein the surface definition device has a memory device containing geographical locus information for the region of the surface that is to be compacted.

11. A soil compacting system according to claim 8, wherein the surface boundaries are capable of being defined by absolute locus coordinates.

12. A soil compacting system according to claim 8, wherein the predetermination of the travel path by the path planning device is capable of being defined in the form of absolute or relative geographical locus coordinates.

13. A soil compacting system according to claim 8, wherein the path planning device has mathematical algorithms for path-optimized and/or time-optimized path planning.

14. A soil compacting system according to claim 8, wherein the surface definition device, the motion controller and/or the path planning device, is situated spatially separate from the soil compacting device.

15. A soil compacting system according to claim 8, wherein the surface definition device is situated spatially separate from the soil compacting device, and wherein data can be transmitted wirelessly via at least of radio, infrared, or laser between the surface definition device and the soil compacting device.

16. A soil compacting system according to claim 1, wherein an input device for manually modifying the target value predetermined by the motion controller is provided spatially separate from the soil compacting device, and is coupled thereto via a radio, laser, or infrared path.

17. A soil compacting system according to claim 1, wherein the position detection device is coupled to a memory device for storing data concerning the positions reached by the soil compacting device.

18. A soil compacting system according to claim 1, wherein an evaluation device is coupled to the surface definition device and to the position detection device, and has a display for the graphic representation of the predetermined surface boundaries and of the surface already compacted at a given time by the soil compacting device.

19. A soil compacting system according to claim 8, wherein

a compaction result detection device is provided for detecting the actual state of compaction of the compacted soil;

the compaction result detection device is coupled to the path planning device for the communication of information relating to the actual state of compaction; and

the path planning device is fashioned for the definition of the predetermination of the travel path, taking into account the actual state of compaction.

20. A soil compacting system according to claim 19, wherein

the path planning device, the actual state of compaction can be compared with a predetermined target state of compaction;

the travel path can be predetermined by the path planning device in such a way that soil surfaces in which the actual state of compaction exceeds the target state of compaction, so that a sufficient compaction is already present, are no longer traveled over by the soil compacting device.

21. A soil compacting system according to claim 1, wherein the soil compacting device comprises:

a drive mechanism for producing an advance movement;

a steering device for producing a yaw moment about a vertical axle of the soil compacting device ; and

a travel regulation device that can be charged with an actual travel movement value and the target value predetermined by the motion controller, for controlling the steering device and/or the drive mechanism in such a way that a control deviation formed by the difference between the actual travel movement value and the target value is minimal.

22. A soil compacting system according to claim 21, wherein the drive mechanism has at least one vibration-exciting device having two shafts that are parallel to one another and that can be rotated in opposite directions, each of which bears at least one imbalance mass, and whose phase position to one another can be adjusted.

23. A soil compacting system according to claim 21, wherein on at least one shaft of the vibration-exciting device two imbalance masses are situated so as to be axially offset to one another, and wherein the steering device is fashioned for the adjustment of the phase position of the two imbalance masses.

24. A soil compacting system according to claim 21, wherein the drive mechanism and the steering device are formed by a system of a plurality of vibration-exciting devices that are held stationary relative to one another, the vibration-exciting devices each having two shafts that are parallel to one another and that can be rotated in opposite directions, each shaft bearing at least one imbalance mass, the phase position of the shafts being adjustable, an advance movement being producible in a direction of advance by each of the vibration-exciting devices.

25. A soil compacting system according to claim 21, wherein the direction of advance of at least one of the vibration-exciting devices differs from that of the others.

26. A soil compacting system according to claim 21, wherein a soil contact plate charged by the vibration-exciting device or devices has an essentially circular outline.

27. A method for automated soil compacting, comprising the steps of:

locally defining surface boundaries of a surface to be compacted by a normally hand guided soil compacting device, using a locally positioned surface definition device;

planning a travel path of the compacting device, on the basis of the defined surface area and on the compaction needs of the surface, in such a way that the soil compacting device travels over at least substantially the entire surface a sufficient number of times to achieve complete compaction of the soil in the surface;

controlling at least one vibration excitation device to cause the soil compacting device to automatically travel along the travel path within the surface boundaries in a generally straight line such that the position of the compacting device relative to a work surface is defined solely by the surface boundary;

detecting an approach of the soil compacting device to one of the surface boundaries; and

automatically modifying of the direction of travel of the soil compacting device from the generally straight line in such a way that the soil compacting device does not cross the respective surface boundary, but rather continues its travel within the surface in a direction crossing the generally straight line.

28. A method for automated soil compacting, comprising the steps of:

locally defining surface boundaries of a surface to be compacted by a normally hand guided soil compaction device by physically defining a perimeter of the surface to be compacted, and storing data representing the surface boundaries in a surface definition device;

planning a predetermination for a travel path on the basis of the defined surface area and on the compaction needs of the surface, in such a way that the soil compacting device travels over substantially the entire surface to be compacted at a sufficient number of times to achieve complete compaction of the soil in the surface while adhering to the predetermined travel path;

controlling at least one vibration excitation device of the soil compacting device to cause the soil compacting device to automatically travel along the predetermined travel path after the surface boundaries have been defined.

29. A method according to claim 28, wherein the automatic travelling step comprises the following steps:

detecting the current position of the soil compacting device;

comparing the current position with the predetermined travel path; and

automatically travelling and steering the soil compacting device in such a way that the soil compacting device follows the predetermined travel path.

30. A method according to claim 29, further comprising:

continuously detecting the actual state of compaction of the compacted soil;

comparing the actual state of compaction with a target state of compaction;

compensating the predetermined travel path in such a way that areas of the soil in which the actual state of compaction is greater than the target state of compaction are no longer traveled over by the soil compacting device.