Automatic imaging-based code symbol reading system supporting a multi-tier modular software architecture, automatic illumination control, and video image capture and processing techniques

• US 7,494,063 B2
• Filed: 12/29/2006
• Issued: 02/24/2009
• Est. Priority Date: 11/13/2003
• Status: Expired due to Term

• Current Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Original Assignee: Metrologic Instruments Incorporated (Honeywell International Inc.)
• Inventors: Zhu, Xiaoxun, Veksland, Michael, Au, Ka Man, Good, Timothy, Kotlarsky, Anatoly, Hou, Richard, Meagher, Mark, Hu, Daniel
• Primary Examiner(s): Kim; Ahshik
• Application Number:
  US11/648,758
• Publication Number:
  US 20070199995A1
• Time in Patent Office: 788 Days
• Field of Search: 235/462.27, 235/462.25, 235/462.01, 235/462.09, 235/462.15
• US Class Current: 235/462.27
• CPC Class Codes: G06K 7/10683 Arrangement of fixed elements
• CPC Class Codes: G06K 7/10712 Fixed beam scanning
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10801 Multidistance reading
• CPC Class Codes: G06K 7/10831 Arrangement of optical elements, e.g. lenses, mirrors, prisms optical elements per se G02B
• CPC Class Codes: G06K 7/10851 Circuits for pulse shaping, amplifying, eliminating noise signals, checking the function of the sensing device basic electronic circuitry H03

Abstract

An automatic digital imaging-based code symbol reading system supporting a presentation-type mode of system operation, a multi-tier modular software architecture, automatic illumination control and video image capture and processing techniques. By virtue of the present invention, the automatic digital imaging-based code symbol reading system ensures the reliable reading of 1D and/or 2D code symbols graphically represented in digital images captured in demanding point-of-sale and other environments.

Claims

1. An automatic digital imaging-based code symbol reading system supporting a presentation-type mode of system operation, comprising:

a housing supportable on a countertop surface at a point-of-sale (POS) station or other work environment;

a digital image formation and detection subsystem, disposed within said housing, and having (i) image formation optics for projecting a field of view (FOV) from an area-type image detection array, and upon an object to be imaged during object illumination and imaging operations, and (ii) said area-type image detection array for detecting frames of digital video data of the object during said object illumination and imaging operations carried out while said digital image formation and detection subsystem is configured in a video image capture mode of operation;

an automatic object detection subsystem, disposed in said housing, for automatically detecting the presence of the object in said FOV, and in response thereto, generating a trigger signal indicating a triggering event;

an LED-based illumination subsystem, disposed within said housing, and having an LED illumination array for producing and projecting a field of illumination within said FOV during said object illumination and imaging operations;

an automatic illumination control subsystem, disposed within said housing, for automatically controlling said LED illumination array during said object illumination and imaging operations;

a digital image capturing and buffering subsystem, disposed within said housing, for capturing and buffering said frames of digital video data in memory, during said object illumination and imaging operations;

a digital image processing subsystem, disposed in said housing, for processing said frames of digital video data and reading one or more 1D and/or 2D code symbols graphically represented in said frames of digital video data, and producing symbol character data representative of said read one or more 1D and/or 2D code symbols;

an input/output subsystem, disposed in said housing, for transmitting said symbol character data to an external host system or other information receiving or responding device;

a system control system, disposed in said housing, for controlling or coordinating the operation of said subsystems above; and

a computing platform, disposed in said housing, for implementing said digital image processing subsystem, said input/output subsystem and said system control subsystem;

wherein said computing platform includes (i) a multi-tier modular software architecture characterized by an Operating System (OS) layer and an Application layer, and (ii) a microprocessor for running one or more applications stored in one or more software libraries maintained in said Application layer; and

wherein said one or more software libraries contain code associated with a digital imaging-based code symbol reading task which is responsive to the generation of said triggering event while said automatic digital imaging-based code symbol reading system is operating in said presentation-type mode of system operation, and during which said digital image formation and detection subsystem is configured in said video image capture mode of operation.

2. The automatic digital imaging-based code symbol reading system of claim 1, wherein each said code symbol is a bar code symbol selected from the group consisting of a 1D bar code symbol, a 2D bar code symbol, and a data matrix type code symbol structure.

3. The automatic digital imaging-based code symbol reading system of claim 1, wherein said image formation optics comprises a lens barrel assembly for supporting a plurality of lenses.

4. The automatic digital imaging-based code symbol reading system of claim 3, wherein said automatic object detection subsystem comprises an IR-based object presence detection subsystem.

5. The automatic digital imaging-based code symbol reading system of claim 4, wherein said IR-based object presence detection subsystem further comprises an IR-based light emitting diode (LED) and an IR-based photo-receiving diode.

6. The automatic digital imaging-based code symbol reading system of claim 1, which further comprises an automatic exposure measurement subsystem, disposed within said housing, for measuring the intensity of illumination reflected and/or scattered off the illuminated object, and producing an electrical signal representative of said measured intensity;

and wherein said automatic illumination control subsystem further comprises digital circuitry for controlling drive signals provided to said LED illumination array, in response to said electrical signal produced by said automatic exposure measurement subsystem.

7. The automatic digital imaging-based code symbol reading system of claim 1, wherein said LED-based illumination subsystem comprises (i) an illumination board supported within said housing and having a central aperture through which said FOV passes during object illumination and imaging operations, and on which said LED illumination array is mounted, and (ii) an assembly of lenses for focusing and/or shaping illumination emanating from said LED illumination array so as to produce said field of illumination within said FOV.

8. The automatic digital imaging-based code symbol reading system of claim 6, wherein said automatic exposure measurement subsystem includes an optical component for collecting illumination reflected and/or scattered off the illuminated object present in said FOV, and directing the collected illumination onto a photo-detector, operating independently from said area-type image detection array, for measuring the intensity of said collected illumination and producing an electrical signal representative of said measured intensity.

9. The automatic digital imaging-based code symbol reading system of claim 1, wherein said field of illumination comprises narrow-band illumination produced from said LED illumination array.

10. The automatic digital imaging-based code symbol reading system of claim 9, wherein said narrow-band illumination is visible to the human vision system.

11. The automatic digital imaging-based code symbol reading system of claim 1, which further comprises a mechanism for automatically configuring said automatic digital imaging-based code symbol reading system in said presentation-type mode of system operation, upon said housing being placed on said countertop surface.

12. The automatic digital imaging-based code symbol reading system of claim 1, wherein said multi-tier modular software architecture further comprises a System CORE (SCORE) layer positioned between said OS layer and said Application layer.

13. The automatic digital imaging-based code symbol reading system of claim 12, wherein said OS layer comprises one or more software modules selected from the group consisting of an OS kernal module, an OS file system module, and device driver modules.

14. The automatic digital imaging-based code symbol reading system of claim 13, wherein said SCORE layer includes one or more of software modules selected from the group consisting of a tasks manager module, an events dispatcher module, an input/output manager module, a user commands manager module, the timer subsystem module, an input/output subsystem module and an memory control subsystem module.

15. The automatic digital imaging-based code symbol reading system of claim 14, wherein said Application layer includes one or more software modules selected from the group consisting of a code symbol decoding module, a function programming module, an application events manager module, a user commands table module, and a command handler module.

16. The automatic digital imaging-based code symbol reading system of claim 1, wherein said housing is also hand-supportable.

27. The automatic digital imaging-based code symbol reading system of claim 1, wherein said multi-tier modular software architecture further comprises a System CORE (SCORE) layer positioned between said OS layer and said Application layer.

17. An automatic digital imaging-based code symbol reading system, comprising:

a housing supportable on a countertop surface at a point-of-sale (POS) station or other work environment;

a digital image formation and detection subsystem, disposed within said housing, and having (i) image formation optics for projecting a field of view (FOV) from an area-type image detection array, and upon an object to be imaged during object illumination and imaging operations, and (ii) said area-type image detection array for detecting frames of digital video data of the object during said object illumination and imaging operations carried out while said digital image formation and detection subsystem is configured in a video image capture mode of operation;

an automatic object detection subsystem, disposed in said housing, for automatically detecting the presence of the object in said FOV, and in response thereto, generating a trigger signal indicating a triggering event;

an LED-based illumination subsystem, disposed within said housing, and having an LED illumination array for producing and projecting a field of illumination within said FOV during said object illumination and imaging operations;

an automatic illumination control subsystem, disposed within said housing, for automatically controlling said LED illumination array during said object illumination and imaging operations;

a digital image capturing and buffering subsystem, disposed within said housing, for capturing and buffering said frames of digital video data in memory, during said object illumination and imaging operations;

a digital image processing subsystem, disposed in said housing, for processing said frames of digital video data and reading one or more 1D and/or 2D code symbols graphically represented in said frames of digital video data, and producing symbol character data representative of said read one or more 1D and/or 2D code symbols;

an input/output subsystem, disposed in said housing, for transmitting said symbol character data to an external host system or other information receiving or responding device;

a system control system, disposed in said housing, for controlling or coordinating the operation of said subsystems above; and

a computing platform, disposed in said housing, for implementing said digital image processing subsystem, said input/output subsystem and said system control subsystem;

wherein said computing platform includes (i) a multi-tier modular software architecture characterized by an Operating System (OS) layer and an Application layer, and (ii) a microprocessor for running one or more applications stored in one or more software libraries maintained in said Application layer; and

wherein said one or more software libraries contain code associated with a digital imaging-based code symbol reading task which is responsive to said triggering event while said digital image formation and detection subsystem is configured in said video image capture mode of operation.

18. The automatic digital imaging-based code symbol reading system of claim 17, wherein each said code symbol is a bar code symbol selected from the group consisting of a 1D bar code symbol, a 2D bar code symbol, and a data matrix type code symbol structure.

19. The automatic digital imaging-based code symbol reading system of claim 17, wherein said image formation optics comprises a lens barrel assembly for supporting a plurality of lenses.

20. The automatic digital imaging-based code symbol reading system of claim 19, wherein said automatic object detection subsystem comprises an IR-based object presence detection subsystem.

21. The automatic digital imaging-based code symbol reading system of claim 20, wherein said IR-based object presence detection subsystem further comprises an IR-based light emitting diode (LED) and an IR-based photo-receiving diode.

22. The automatic digital imaging-based code symbol reading system of claim 17, which further comprises an automatic exposure measurement subsystem, disposed within said housing, for measuring the intensity of illumination reflected and/or scattered of the illuminated object, and producing an electrical signal representative of said measured intensity;

and wherein said automatic illumination control subsystem further comprises digital circuitry for controlling drive signals provided to said LED illumination array, in response to said electrical signal produced by said automatic exposure measurement subsystem.

23. The automatic digital imaging-based code symbol reading system of claim 17, wherein said LED-based illumination subsystem comprises (i) an illumination board supported within said housing and having a central aperture through which said FOV passes during object illumination and imaging operations, and on which said LED illumination array is mounted, and (ii) an assembly of lenses for focusing and/or shaping illumination emanating from said LED illumination array so as to produce said field of illumination within said FOV.

24. The automatic digital imaging-based code symbol reading system of claim 17, wherein said automatic exposure measurement subsystem includes an optical component for collecting illumination reflected and/or scattered off the illuminated object present in said FOV, and directing the collected illumination onto a photo-detector, operating independently from said area-type image detection array, for measuring the intensity of said collected illumination and producing an electrical signal representative of said measured intensity.

25. The automatic digital imaging-based code symbol reading system of claim 17, wherein said field of illumination comprises narrow-band illumination produced from said LED illumination array.

26. The automatic digital imaging-based code symbol reading system of claim 25, wherein said narrow-band illumination is visible to the human vision system.

28. The automatic digital imaging-based code symbol reading system of claim 17, wherein said OS layer comprises one or more software modules selected from the group consisting of an OS kernal module, an OS file system module, and device driver modules.

29. The automatic digital imaging-based code symbol reading system of claim 28, wherein said SCORE layer includes one or more of software modules selected from the group consisting of a tasks manager module, an events dispatcher module, an input/output manager module, a user commands manager module, the timer subsystem module, an input/output subsystem module and an memory control subsystem module.

30. The automatic digital imaging-based code symbol reading system of claim 29, wherein said Application layer includes one or more software modules selected from the group consisting of a code symbol decoding module, a function programming module, an application events manager module, a user commands table module, and a command handler module.

31. The automatic digital imaging-based code symbol reading system of claim 17, wherein said housing is also hand-supportable.