Paving machine having adjustable ballast system and method

• US 7,497,641 B1
• Filed: 10/10/2007
• Issued: 03/03/2009
• Est. Priority Date: 10/10/2007
• Status: Active Grant

• Current Assignee: Caterpillar Power Systems Incorporated (Caterpillar Incorporated)
• Original Assignee: Caterpillar Power Systems Incorporated (Caterpillar Incorporated)
• Inventors: Frelich, Toby
• Primary Examiner(s): Addie; Raymond W
• Application Number:
  US11/973,742
• Time in Patent Office: 510 Days
• Field of Search: 404/130, 404/131, 404/118, 172/611
• US Class Current: 404/130
• CPC Class Codes: E01C 19/48 for laying-down the materials and consolidating them, or finishing the surface , e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ E01C19/002, E01C23/065 take precedence; devices for guiding or controlling the machines along a predetermined path E01C19/004

Abstract

A paving machine includes a frame having a hopper, a screed and a conveyor to transfer paving material between the hopper and the screed. A ballast system of the paving machine includes an actuator configured to adjust a movable ballast such as a liquid ballast to switch the paving machine between ballast states corresponding to different operating configurations thereof.

Claims

1. A paving machine comprising:

a frame having a hopper, a screed and a conveyor configured to transfer a paving material from said hopper to said screed;

ground engaging elements mounted to said frame; and

a ballast system having a first ballast state for operating said paving machine in a first operating configuration and at least one other ballast state for operating said paving machine in a second operating configuration, said ballast system including a first ballast support element, a second ballast support element and a ballast transfer element coupled between the first ballast support element and the second ballast support element, each of the first ballast support element, the second ballast support element and the ballast transfer element being resident on the paving machine, and the ballast system further including an actuator configured to adjust a movable ballast within the paving machine by way of the ballast transfer element between the first ballast support element and the second ballast support element to switch between said ballast states whereby the location of the center of gravity of the paving machine is controlled in the fore and aft direction of the paving machine.

2. The paving machine of claim 1 wherein said screed is movable relative to said frame between a paving position corresponding to a first operating configuration of said paving machine and a roading position corresponding to a second operating configuration of said paving machine, and wherein said ballast system is adapted to control a location of a center of gravity of said paving machine in response to moving said screed between said paving position and said roading position.

3. The paving machine of claim 2 wherein said ballast system further comprises a sensor having an output indicative of at least one of, an operating configuration and a change in an operating configuration, of said paving machine and a control device which is configured to control said actuator based at least in part on an output of said sensor.

4. The paving machine of claim 2 wherein:

said machine includes a front end and a back end;

said first ballast support element is positioned at an aft location of said frame and said second ballast support element is positioned at a fore location of said frame.

5. The paving machine of claim 4 wherein:

said ballast system comprises a liquid ballast distribution system and said first and second support elements comprise a first and a second liquid reservoir for a liquid ballast; and

said actuator comprises a pump configured to transfer the liquid ballast between said first and second reservoirs when switching between said ballast states.

6. The paving machine of claim 5 wherein:

said paving machine includes a back drive axle coupled with said ground engaging elements and said hopper is positioned forward of said back drive axle; and

said aft location is above said back drive axle and forward of said screed, and said fore location is underneath said conveyor.

7. The paving machine of claim 6 wherein said ground engaging elements comprise ground engaging wheels.

8. The paving machine of claim 5 comprising a fuel tank which is separate from said first and second liquid reservoirs.

9. A method of operating a paving machine having a frame with a hopper, a screed and a conveyor configured to transfer a paving material from the hopper to the screed, the method comprising the steps of:

adjusting the paving machine between a first operating configuration and a second operating configuration;

commanding switching the paving machine between a first ballast state corresponding to the first operating configuration, and a second ballast state corresponding to the second operating configuration;

wherein the step of commanding further includes a step of commanding adjusting a movable ballast between a first ballast support element and a second ballast support element within the paving machine by way of a ballast transfer element coupled between the first ballast support element and the second ballast support element, the first ballast support element, the second ballast support element and the ballast transfer element each being resident on the paving machine whereby the location of the center of gravity of the paving machine is controlled in the fore and aft direction of the paving machine.

10. The method of claim 9 further comprising a step of controlling a location of a center of gravity of the paving machine at least in part via the commanding step.

11. The method of claim 10 wherein the adjusting step includes a step of moving the screed between a lowered paving position and a raised roading position.

12. The method of claim 11 wherein the step of controlling a location of a center of gravity of the paving machine includes moving a ballast between a fore location and an aft location of the paving machine.

13. The method of claim 12 wherein the commanding step includes outputting an actuator control command to an actuator of a ballast system of the paving machine which is configured to adjust the movable ballast between the fore location and the aft location.

14. The method of claim 13 wherein the commanding step includes outputting a pump activation command to a bi-directional pump of the ballast system, and wherein the controlling step includes transferring liquid ballast between a first liquid reservoir at the fore location and a second liquid reservoir at the aft location.

15. The method of claim 13 further comprising a step of sensing at least one of, an operating configuration of the paving machine, and a change in an operating configuration of the paving machine.

16. A ballast system for a paving machine having a frame with a hopper, a screed and a conveyor configured to transfer a paving material from the hopper to the screed, said ballast system comprising:

a first ballast support element configured to mount to the frame of the paving machine at a first location;

a second ballast support element configured to mount to the frame of the paving machine at a second location;

a ballast transfer element configured to couple between the first ballast support element and the second ballast support element when mounted to the frame and having a first end connecting with the first ballast support element and a second end connecting with the second ballast support element; and

an actuator configured to adjust a movable ballast between the ballast support elements within the paving machine by way of the ballast transfer element to switch the paving machine between a first ballast state for operating the paving machine in a first operating configuration and a second ballast state for operating the paving machine in a second operating configuration whereby the location of the center of gravity of the paving machine is controlled in the fore and aft direction of the paving machine.

17. The ballast system of claim 16 further comprising:

a sensor configured to sense at least one of, an operating configuration of the paving machine and a change in an operating configuration of the paving machine; and

a control device configured to output control signals to said actuator in a manner which is responsive to inputs from said sensor.

18. The ballast system of claim 16 wherein said actuator comprises a bi-directional pump.

19. The ballast system of claim 18 wherein said first and second ballast support elements comprise liquid reservoirs which are configured to mount to the frame of the paving machine at a fore location and an aft location, respectively, and are fluidly connected with said bi-directional pump.