Mechanical vibration to electrical energy converter

• US 7,498,681 B1
• Filed: 03/21/2007
• Issued: 03/03/2009
• Est. Priority Date: 03/21/2007
• Status: Active Grant

• Current Assignee: National Technology & Engineering Solutions Of Sandia LLC (Honeywell International Inc.)
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Kellogg, Rick Allen, Brotz, Jay Kristoffer
• Primary Examiner(s): Waks; Joseph
• Application Number:
  US11/688,981
• Time in Patent Office: 713 Days
• Field of Search: 290/1.R, 310/12, 310/36, 331/154
• US Class Current: 290/1.00R
• CPC Class Codes: H02K 35/02 with moving magnets and stationary coil systems

Abstract

Electromechanical devices that generate an electrical signal in response to an external source of mechanical vibrations can operate as a sensor of vibrations and as an energy harvester for converting mechanical vibration to electrical energy. The devices incorporate a magnet that is movable through a gap in a ferromagnetic circuit, wherein a coil is wound around a portion of the ferromagnetic circuit. A flexible coupling is used to attach the magnet to a frame for providing alignment of the magnet as it moves or oscillates through the gap in the ferromagnetic circuit. The motion of the magnet can be constrained to occur within a substantially linear range of magnetostatic force that develops due to the motion of the magnet. The devices can have ferromagnetic circuits with multiple arms, an array of magnets having alternating polarity and, encompass micro-electromechanical (MEM) devices.

Claims

1. An apparatus for generating a voltage in response to an external source of vibrations, the apparatus comprising:

a frame;

a ferromagnetic circuit attached to the frame, the ferromagnetic circuit having a gap;

an electrically conductive coil wound around at least a portion of the ferromagnetic circuit;

a magnet moveably coupled to the frame by a coupling, the coupling operatively arranged to allow a motion of the magnet through the gap, the frame comprising a material having a coefficient of thermal expansion that approximately matches a coefficient of thermal expansion of the coupling;

a restrainment for limiting an extent of the motion of the magnet, whereby the motion of the magnet through the gap induces the voltage in the coil.

2. The apparatus of claim 1 wherein the apparatus comprise a MEM (micro-electromechanical device.

3. The apparatus of claim 1 wherein the coupling constrains the motion of the magnet to be substantially in a plane defined by the ferromagnetic circuit.

4. The apparatus of claim 1 wherein the coupling constrains the motion of the magnet to be substantially in a plane perpendicular to a plane defined by the ferromagnetic circuit.

5. The apparatus of claim 1 wherein the ferromagnetic circuit comprises a plurality of ferromagnetic arms and, at least one electrically conductive coil wrapped around at least a portion of at least one of the plurality of ferromagnetic arms.

6. The apparatus of claim 1 wherein the extent of the motion of the magnet corresponds to a substantially linear range of a magnetically induced restoring force operating on the magnet.

7. An apparatus for generating a voltage in response to an external source of vibrations, the apparatus comprising:

a frame;

a magnet attached to the frame;

a ferromagnetic circuit moveably coupled to the frame by a coupling, the ferromagnetic circuit having a gap, the coupling operatively arranged to allow a motion of the ferromagnetic circuit whereby the magnet passes through the gap during the motion, the frame comprising a material having a coefficient of thermal expansion that approximately matches a coefficient of thermal expansion of the coupling;

an electrically conductive coil wound around at least a portion of the ferromagnetic circuit; and

,

a restrainment for limiting an extent of the motion of the ferromagnetic circuit, whereby the motion of the magnet through the gap induces the voltage in the coil.

8. The apparatus of claim 7 wherein the apparatus comprises a MEM (micro-electromechanical) device.

9. The apparatus of claim 7 wherein the coupling constrains the motion of the ferromagnetic circuit to be substantially in a plane defined by the ferromagnetic circuit.

10. The apparatus of claim 7 wherein the coupling constrains the motion of the ferromagnetic circuit to be substantially in a plane perpendicular to a plane defined by the ferromagnetic circuit.

11. The apparatus of claim 7 wherein the ferromagnetic circuit comprises a plurality of ferromagnetic arms and, at least one electrically conductive coil wrapped around at least a portion of at least one of the plurality of ferromagnetic arms.

12. The apparatus of claim 7 wherein the extent of the motion of the ferromagnetic circuit corresponds to a substantially linear range of a magnetically induced restoring force operating on the ferromagnetic circuit.