Unwinder device for reels of web-like material with temporary accumulator members for the material unwound in the phase of reel substitution and relative method

• US 7,500,634 B2
• Filed: 02/27/2004
• Issued: 03/10/2009
• Est. Priority Date: 03/13/2003
• Status: Active Grant

• Current Assignee: Fabio Perini S.P.A. (Körber-Stiftung)
• Original Assignee: Fabio Perini S.P.A. (Körber-Stiftung)
• Inventors: Morelli, Roberto, Benvenuti, Angelo, Maddaleni, Romano
• Primary Examiner(s): Cuomo; Peter M.
• Assistant Examiner(s): Dondero; William E
• Application Number:
  US10/548,543
• Publication Number:
  US 20060169826A1
• Time in Patent Office: 1,838 Days
• Field of Search: 242/551, 242/552, 242/554, 242/554.2, 242/555, 242/555.1, 242/555.3, 242/556, 242/558, 242/559, 242/555.5, 242/555.6, 242/555.7
• US Class Current: 242/552
• CPC Class Codes: B65H 19/12 Lifting, transporting, or inserting the web roll; Removing empty core
• CPC Class Codes: B65H 19/1836 the replacement web being accelerated or running prior to splicing contact
• CPC Class Codes: B65H 19/1863 with translatory or arcuated movement of the roll supports
• CPC Class Codes: B65H 2301/41352 moving on linear path (including linear slot arrangement)
• CPC Class Codes: B65H 2301/41361 sequentially used roll supports for the same web roll
• CPC Class Codes: B65H 2301/4602 Preparing splicing process
• CPC Class Codes: B65H 2301/46115 by bringing leading edge to splicing station, e.g. by chain or belt
• CPC Class Codes: B65H 2301/4632 Simultaneous deformation of the two web ends
• CPC Class Codes: B65H 2406/311 for accumulating a loop of handled material
• CPC Class Codes: B65H 2406/33 Rotary suction means, e.g. roller, cylinder or drum

Abstract

The unwinder device comprises: unwinding members for simultaneously unwinding a first reel (B1) and a second reel (B2), a splicing device (151) for splicing together a first web-like material (N1) coming from said first reel (B1) and a second web-like material (N2) coming from said second reel (B2), an accumulator member (24, 200) for accumulating web-like material (N2) supplied from said second reel (B2) before splicing to the web-like material (N1) supplied from said first reel (B1).

Claims

1. An unwinder device for unwinding reels of web material comprising

unwinding members for simultaneously unwinding a first reel and a second reel,

a splicing device for splicing together a first web material coming from said first reel and a second web material coming from said second reel, said splicing device comprising two co-acting opposing splicing members,

at least one accumulator member for accumulating said second web material supplied by said second reel before splicing to the first web material supplied by said first reel,

wherein said accumulator member is placed, along a path of the second web material, downstream of said splicing device and downstream of a zone in which said splicing between said first web material and said second web material starts.

2. The unwinder device according to claim 1, wherein said accumulator member, said splicing device and said unwinding members are arranged and controlled such that while unwinding said first web material from said first reel and supplying said first web material to a production line, said second reel is put into rotation and starts to unwind said second web material;

and said second web material is accumulated in an accumulation zone before said splicing;

after said splicing said second web material is fed to said production line.

3. An unwinder device according to claim 1, wherein said splicing member and said unwinding members are controlled in a manner such that the splicing member splices together the first web material and the second web material when said first reel and said second reel rotate at substantially a common peripheral speed.

4. The unwinder device according to claim 1, wherein said accumulator member includes at least one roll to which a free leading edge of said second web material is anchored, the second web material winding itself around said roll when the second reel is made to rotate and before the second web material is spliced to the first web material.

5. The unwinder device according to claim 4, wherein said roll is motorized.

6. The unwinder device according to claim 4, wherein said roll is a suction roll for holding the free leading edge of the second web material.

7. The unwinder device according to claim 1, wherein said accumulator member is situated in a fixed position.

8. The unwinder device according to claim 1, wherein said splicing device is a ply-bonding device.

9. The unwinder device according to claim 8, wherein said splicing device includes two ply-bonding groups.

10. The unwinder device according to claim 1, wherein said splicing device has two splicing zones arranged in series along the path of the second web material.

11. The unwinder device according to claim 1 further comprising severing devices for interrupting spliced web material coming from a reel that is running out after splicing with the first web material and the second web material coming from a new full reel.

12. The unwinder device according to claim 1, wherein said at least one accumulator member is constructed and arranged to retain said second web material accumulated and remaining thereon after said splicing.

13. The unwinder device according to claim 12 further comprising severing devices for severing the second web material accumulated on said accumulator member.

14. An unwinder device for unwinding reels of web material comprising

unwinding members for simultaneously unwinding a first reel and a second reel,

a splicing device for splicing together a first web material coming from said first reel and a second web material coming from said second reel,

at least one accumulator member for accumulating said second web material supplied by said second reel before splicing to the first web material supplied by said first reel,

wherein said accumulator member is placed, along a path of the second web material, downstream of a zone in which said splicing between said first web material and said second web material starts, and wherein said accumulator member is reversible and passes back accumulated web material, after the first web material and the second web material are spliced together.

15. An unwinder device for unwinding reels of web material comprising

unwinding members for simultaneously unwinding a first reel and a second reel,

a splicing device for splicing together a first web material coming from said first reel and a second web material coming from said second reel,

at least one accumulator member for accumulating said second web material supplied by said second reel before splicing to the first web material supplied by said first reel,

wherein said accumulator member is placed, along a path of the second web material, downstream of a zone in which said splicing between said first web material and said second web material starts, and further comprising a shuttle mobile between at least one loading station and an unwinding station for transferring reels from said loading station to said unwinding station, and wherein said accumulator member is carried by said shuttle.

16. The unwinder device according to claim 15, wherein said shuttle includes retaining devices for a free leading edge of the first web material and the second web material wound on the first reel and the second reel respectively carried by said shuttle.

17. The unwinder device according to claim 16, wherein said retaining devices are associated with a motorized roll.

18. A method for unwinding reels of web material comprising

unwinding a first web material from a first reel and supplying said first web material to a production line,

making a second reel rotate and starting to unwind a second web material from said second reel;

accumulating said second web material in an accumulation zone before splicing,

splicing by two opposing and co-acting splicing members said second web material to said first web material and supplying said second web material to said production line,

wherein said second web material is accumulated in said accumulation zone, before the splicing, by an accumulator member arranged downstream of said splicing members.

19. The method according to claim 18, wherein said first reel and said second reel are made to rotate at substantially a common peripheral speed before splicing said first web material to said second web material.

20. The method according to claim 18, wherein said second web material is temporarily wound around a roll.

21. The method according to claim 18, wherein said accumulation zone is situated downstream, along a path of the second web material, with respect to a zone where the splicing between the first web material and the second web material starts.

22. The method according to claim 18, wherein said first web material and said second web material are spliced together by ply-bonding.

23. The method according to claim 18, wherein said first web material and said second web material are spliced together via two distinct splicing groups arranged in series along a feed path.

24. The method according to claim 23, wherein said accumulation zone is arranged between said first splicing group and said second splicing group.

25. The method according to claim 18, wherein the second web material accumulated in said accumulation zone is separated from the first web material coming from a respective reel and recycled.

26. A method for unwinding reels of web material comprising

unwinding a first web material from a first reel and supplying said first web material to a production line,

making a second reel rotate and starting to unwind a second web material from said second reel;

accumulating said second web material in an accumulation zone before splicing,

splicing said second web material to said first web material and supplying said second web material to said production line,

wherein said second web material is accumulated in said accumulation zone before splicing, said accumulation zone being arranged downstream of a zone in which said splicing starts, and wherein after the splicing of said second web material to said first web material, the spliced web material accumulated in said accumulation zone is retrieved and fed to said production line.

27. A method for unwinding reels of web material comprising

unwinding a first web material from a first reel and supplying said first web material to a production line,

making a second reel rotate and starting to unwind a second web material from said second reel;

accumulating said second web material in an accumulation zone before splicing,

splicing said second web material to said first web material and supplying said second web material to said production line,

wherein said second web material is accumulated in said accumulation zone before splicing, said accumulation zone being arranged downstream of a zone in which said splicing starts, wherein said second web material is temporarily wound around a roll, and wherein said roll is made to rotate in a winding sense for temporarily accumulating said second web material and, after the splicing of the first web material and the second web material, direction of rotation of said roll is inverted.

28. A method for unwinding reels of web material comprising

unwinding a first web material from a first reel and supplying said first web material to a production line,

making a second reel rotate and starting to unwind a second web material from said second reel;

accumulating said second web material in an accumulation zone before splicing,

splicing said second web material to said first web material and supplying said second web material to said production line,

wherein said second web material is accumulated in said accumulation zone before splicing, said accumulation zone being arranged downstream of a zone in which said splicing starts, wherein said second web material is temporarily wound around a roll, and wherein a portion of the second web material temporarily accumulated in said zone is made to adhere to the first web-like material when said second web material is retrieved.

29. An unwinder device for unwinding reels of web material comprising

unwinding members for simultaneously unwinding a first reel and a second reel,

a splicing device for splicing together a first web material coming from said first reel and a second web material coming from said second reel,

at least one accumulator member for accumulating said second web material supplied by said second reel before splicing to the first web material supplied by said first reel,

wherein said accumulator member is placed, along a path of the second web material, downstream of a zone in which said splicing between said first web material and said second web material starts, and wherein said accumulator member is constructed and arranged to retain accumulated web after said splicing.

30. A method for unwinding reels of web material comprising

unwinding a first web material from a first reel and supplying said first web material to a production line,

making a second reel rotate and starting to unwind a second web material from said second reel;

accumulating said second web material in an accumulation zone before splicing,

splicing said second web material to said first web material and supplying said second web material to said production line,

wherein said second web material is accumulated in said accumulation zone before splicing, said accumulation zone being arranged downstream of a zone in which said splicing starts, and wherein accumulated web material is retained, after said splicing, in said accumulation zone.