Electrical connector connectable in water or in a liquid medium

• US 7,500,859 B2
• Filed: 12/22/2004
• Issued: 03/10/2009
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: Carrier Kheops Bac
• Original Assignee: Carrier Kheops Bac
• Inventors: Dubranna, Pierre
• Primary Examiner(s): NASRI, JAVAID H
• Application Number:
  US11/792,916
• Publication Number:
  US 20080153333A1
• Time in Patent Office: 1,539 Days
• Field of Search: 439/140, 439/201, 439/271, 439/205, 439/276
• US Class Current: 439/140
• CPC Class Codes: H01R 13/523 for use under water

Abstract

An underwater electrical connector having an electrically insulated contact chamber (21) receiving a pin (5) of a male coupling element in a contact area (41). A piston element (29) and the contact pin (5) slide in the contact chamber (21) in a sealingly connectable manner by at least two joints, one (45) placed near an opening (27) and the other (45′) downstream of the pin and the contact chamber contact area (9, 41). The surface of the piston element (29) between the two joints (45, 45′) is connected to a chamber filled with an electrically insulating fluid (49), arranged inside the connector element and connected to an external flexible wall element (51) deformable so as allow the introduction and removal of the contact pin (5). The contact area is filled with the electrically insulating fluid and separated from the remaining part of the connector by a third joint (47).

Claims

1. An electrical connector connectable in water or in a liquid medium, comprising two complementary connector elements, respectively a male element (1) and a female element (13) configured to be coupled together in service in said liquid medium, the male connector element (1) comprising at least one contact pin (5) projecting from the male connector element, and the female connector element (13) comprising at least one opening (27) for the pin (5) to pass through to couple said connector elements, the opening (27) blocked, in the uncoupled position, by an electrically insulating piston element (29) fitted to slide inside the female connector element in an electrically insulating rigid contact chamber (21), which receives via a contact area (41) the contact pin (5) of the male connector element on coupling, the piston element (29) and the contact pin (5) also sliding in a sealed manner on coupling into the contact chamber (21) via at least two axially separate seals, one seal (45) located close to said opening (27) and the second seal (45′

) located downstream of the contact area (9, 41) of the pin and of the contact chamber with respect to the opening (27), the surface of the piston element (29) between the two seals (45, 45′

) linked to a chamber filled with electrically insulating fluid (49), formed inside the connector element, the chamber linked to an external flexible wall element (51) that deforms to accept the insertion or removal of the contact pin (5) into or from the contact chamber (21), in respective connector coupling and uncoupling operations, the contact area also filled with electrically insulating fluid and separated from the rest of the connector by a third seal (47) provided on the piston element (29) or in the contact chamber (21), a rear part of the contact chamber (21), behind the piston element (29), also filled with electrically insulating fluid via an appropriate hole through a wall of the contact chamber, and said third seal element (47) separating the contact area filled with electrically insulating fluid from the contact chamber, so to avoid any trace of water or of polluting external liquid medium in the contact area (9, 41) on coupling;

wherein said third seal is located on an axial side of said contact area opposite said at least two axially separate seals.

2. The electrical connector as claimed in claim 1, characterized in that the female connector element (13) comprises a rigid external body (17, 19) made of material that is insensitive to solvents.

3. The electrical connector as claimed in claim 1, characterized in that the deformable flexible element (51) is mounted so as to be replaceable.

4. The electrical connector as claimed in claim 1, characterized in that the contact pin (5) of the male connector element (1) comprises a conductive part (9) at a front end of the male connector element, the rest of the contact pin sheathed with electrically insulating material (11) and, similarly, the contact chamber (21) comprises an active internal conductive part (41) in a front part of the contact chamber, complementing that of the pin (5), the rest covered with electrically insulating material (43).

5. The electrical connector as claimed in claim 4, characterized in that the conductive part (41) of the contact chamber receives, in service, when the connector elements are coupled, the pin (5) through a set of annular cells (61) clamped on the pin(5).

6. The electrical connector as claimed in claim 1, characterized in that the piston element (29) is returned towards a front of the female element, at the edge of the opening (27) of the connector element, by a spring (31) positioned at a rear of the piston element (29) around the contact chamber (21).

7. The electrical connector as claimed in claim 6, characterized in that the spring (31) serves to return other piston elements (29) of contact chambers (21) of other contacts arranged in the connector element (13), in the case of connectors with multiple contacts (5, 21).

8. The electrical connector as claimed in claim 6, characterized in that said spring (31) is a helical spring linked to the rear end of the piston element (29) and bearing on a rear part of the connector body (13), the spring (31) fitted around the contact chamber (21), a front strand (35) of the spring passing through the contact chamber (21) through an axial slot (37) of a length equal to that of the travel of the piston element (29).

9. The electrical connector as claimed in claim 1, characterized in that said flexible element (51) takes the form of a deformable sleeve, fixed by edges of the flexible element in a sealed manner to the connector body, and in communication with the external fluid (49) by peripheral holes (53) formed in the wall of an underlying recess (55) in the external body (17) and the flexible element deformable in said recess (55).

10. An electrical connector, comprising:

a male connector element, comprising a contact pin projecting from a front of the male connector element;

a female connector element configured to be coupled to the male connector while in a liquid medium, the female connector element comprising;

an opening for the pin to pass through to electrically couple the connector elements;

an electrically insulating rigid contact chamber comprising an internal contact area and an insulating piston element slidable inside the contact chamber and blocking the opening in the uncoupled position, the contact area configured to receive and make electrical contact with the contact pin of the male connector element on coupling;

wherein the piston element and the contact pin are slidable in a sealed manner on coupling into the contact chamber via at least a first seal and a second seal, the first seal located close to the opening and the second seal located between the opening and the contact area of the pin;

wherein the surface of the piston element between the two seals being linked to a chamber filled with electrically insulating fluid and formed inside the connector element, the chamber linked to an external flexible wall element that deforms as a result of insertion or removal of the contact pin into or from the contact chamber, the contact area also filled with electrically insulating fluid and separated from the rest of the connector by a third seal located in the contact chamber on an axial side of the contact area opposite the second seal; and

wherein a rear part of the contact chamber, behind the piston element, is filled with electrically insulating fluid via an opening in the contact chamber.

11. The connector according to claim 10, wherein the third seal is on the piston element and moves with the piston.

12. The connector according to claim 10, further comprising a spring biasing the piston element toward the opening.

13. The connector according to claim 12, wherein the spring is housed in the chamber filled with electrically insulating fluid.

14. The connector according to claim 12, wherein the flexible wall extends around the spring.