Method and apparatus for manipulating material in the spine

• US 7,500,977 B2
• Filed: 10/22/2004
• Issued: 03/10/2009
• Est. Priority Date: 10/23/2003
• Status: Expired due to Fees

• Current Assignee: Mis Ip Holdings LLC
• Original Assignee: TranS1 Incorporated (Baxano Surgical, Inc.)
• Inventors: Assell, Robert L., Ainsworth, Steven D., Dickhudt, Eugene A., Cragg, Andrew L.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Yang; Andrew
• Application Number:
  US10/972,077
• Publication Number:
  US 20050149034A1
• Time in Patent Office: 1,600 Days
• Field of Search: 606/61, 606/79, 606/86, 606/246, 606/279, 606/81, 838/75, 838/76, 838/77
• US Class Current: 606/79
• CPC Class Codes: A61B 17/0218 for minimally invasive surgery A61B17/0281, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1697 specially adapted for wire insertion
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7074 Tools specially adapted for spinal fixation operations other than for bone removal or filler handling A61B17/7062, A61B17/808, A61B17/8858 take precedence; for spinal image producing devices A61B90/36, A61B34/20; markers A61B90/39
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: A61B 17/8888 at its central region
• CPC Class Codes: A61B 17/8897 Guide wires or guide pins
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00469 for insertion of instruments, e.g. guide wire, optical fibre
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/22038 with a guide wire
• CPC Class Codes: A61B 2017/22044 with a pointed tip
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element

Abstract

Disclosed are surgical tools, tool sets and methods for percutaneously accessing and preparing treatment sites within the spine for subsequent treatment procedures. The treatment site may be an inter-vertebral motion segments in the lumbar and sacral regions of the spine. The tool set may comprise introducer tools and bone dilators for accessing and tapping into a targeted site, such as, for example, the anterior surface of the S1 vertebral body. The tool set may also comprise cutters and extractors for preparing the treatment site for subsequent treatment procedures. The tool set may additionally comprise a bone graft inserter, an exchange system, and/or a temporary distraction tool for further preparing the treatment site for subsequent treatment procedures.

Claims

1. A cutter, for disrupting material in an intervertebral space, the cutter adapted to extend through a trans-sacral axial bore along an axis extending cephalad from a sacral vertebral body through at least one vertebral body end plate cephalad of the S-1 vertebral body, the cutter comprising:

a cutter sheath having a sheath lumen extending between a sheath proximal end and a sheath distal end;

a shaft extending along a longitudinal axis between a shaft proximal end and a shaft distal end, at least a portion of the shaft moveably positioned within the sheath lumen;

a cutter blade coupled to the shaft proximate the shaft distal end, the cutter blade having an extended configuration and a retracted configuration, the extended configuration comprising the cutter blade extending generally transverse to the longitudinal axis away from the sheath, the retracted configuration comprising the cutter blade extending substantially parallel the longitudinal axis inside the sheath;

a first side surface on the cutter blade for positioning adjacent a vertebral end plate when the cutter blade is oriented generally transverse to the longitudinal axis in the extended configuration;

a second side surface on the cutter blade, separated from the first side surface by a blade thickness;

a first edge on the cutter blade;

a second edge on the cutter blade; and

at least one cutting edge on at least one of the first and second edges;

wherein the cutter blade further comprises an elongate ribbon that comprises a first end, a distal segment, a bend, a proximal segment and a second end, the first end and second end extending generally parallel to the longitudinal axis of the shaft, the distal segment and the proximal segment extending generally parallel to each other and being connected at the bend, at which the ribbon folds back upon itself such that the second side surface generally opposes itself, the bend being located on the ribbon proximate a maximum transverse distance away from the longitudinal axis of the shaft in the extended configuration.

2. A cutter as in claim 1, wherein the cutting edge is coplanar with the first side surface.

3. A cutter as in claim 1, wherein the cutting edge is coplanar with the second side surface.

4. A cutter as in claim 1, wherein the cutting edge is centered on a plane positioned in-between the first side surface and the second side surface.

5. A cutter as in claim 1, comprising a first cutting edge on the first edge and a second cutting edge on the second edge.

6. A cutter as in claim 1, wherein the elongate ribbon inclines radially outwardly from an axis of rotation in the extended configuration.

7. A cutter as in claim 1, wherein the first end and second end include an attachment structure for attachment to a rotatable drive shaft.

8. A cutter as in claim 7, wherein the attachment structure comprises an aperture.

9. A cutter as in claim 7, wherein both the first end and the second end are adapted for connection to the rotatable drive shaft.

10. A cutter as in claim 1, wherein the cutter blade extends radially outwardly from an axis of rotation, and is inclined in a distal direction.

11. A cutter as in claim 1, wherein the cutter blade inclines radially outwardly from an axis of rotation in a proximal direction.

12. A cutter as in claim 1, wherein the cutter blade comprises a metal.

13. A cutter as in claim 12, wherein the cutter blade comprises a nickel titanium alloy.

14. A cutter as in claim 1, secured to a rotatable drive shaft.

15. A cutter as in claim 1, wherein the blade comprises a teardrop shape.

16. A cutter as in claim 1, wherein the distal segment comprises a first attachment structure secured proximate the shaft distal end and the proximal segment comprises a second attachment structure secured proximate the shaft distal end.

17. A cutter as in claim 16, wherein one of the first and the second attachment structures comprises a slot and the other of the first and the second attachment structures comprises a hole.

18. A cutter as in claim 16, wherein the first attachment structure and the second attachment structure are secured to the shaft distal end with a pin.

19. A cutter as in claim 1, wherein axial movement of the sheath along the longitudinal axis of the shaft actuates the cutter blade between the extended configuration and the retracted configuration.

20. A cutter as in claim 1, wherein the shaft further comprises a shaft slot dimensioned to accommodate the cutter blade.

21. A cutter as in claim 20, wherein the shaft slot is dimensioned to accommodate at least a portion of the proximal segment of the cutter blade.

22. A cutter, for disrupting material in an intervertebral space, the cutter adapted to extend through a trans-sacral axial bore along an axis extending cephalad from a sacral vertebral body through at least one vertebral body end plate cephalad of the S-1 vertebral body, the cutter comprising:

a cutter sheath having a sheath lumen extending between a sheath proximal end and a sheath distal end;

a shaft extending along a longitudinal axis between a shaft proximal end and a shaft distal end, at least a portion of the shaft moveably positioned within the sheath lumen; and

a cutter blade coupled to the shaft, the cutter blade comprising an elongate ribbon comprising;