Sports racquet with multi-section frame

• US 7,503,860 B2
• Filed: 10/20/2006
• Issued: 03/17/2009
• Est. Priority Date: 11/29/2005
• Status: Active Grant

• Current Assignee: PrIncorporatede Sports Incorporated (Authentic Brands Group, LLC)
• Original Assignee: Prince Sports Incorporated (Authentic Brands Group, LLC)
• Inventors: Pozzobon, Michele, Pezzato, Mauro, Pinaffo, Mauro, Gazzara, Roberto
• Primary Examiner(s): Chiu; Raleigh W.
• Application Number:
  US11/584,207
• Publication Number:
  US 20070123376A1
• Time in Patent Office: 879 Days
• Field of Search: 473/524, 473/535, 473/536, 473/539, 473/540, D21/729
• US Class Current: 473/535
• CPC Class Codes: A63B 49/02 Frames
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A sports racquet frame is formed from a plurality of frame sections, some sections formed of a single tubular member and other sections formed of double tubular members. The double tube sections preferably contain string port holes. Also, different frame sections can be made of different materials, e.g., carbon fiber-reinforced composites and aluminum.

Claims

1. A sports racquet frame including a pair of opposed side sections, a tip section, and a pair of corner sections joined to and separating the side sections and tip section, wherein said corner sections are formed of a single tubular member and said side sections are formed of a pair of tubular members.

2. A sports racquet as defined in claim 1, wherein each said side section includes a plurality of string port holes.

3. A sports racquet as defined in claim 1, wherein said tip section is formed of a pair of tubular members.

4. A sports racquet as defined in claim 1, wherein said upper corners and tip section are formed of a single tubular member.

5. A sports racquet as defined in claim 1, wherein said side sections and upper corner sections are formed of different materials.

6. A sports racquet as defined in claim 1, wherein said frame includes a pair of lower corner sections joined to said side sections, and wherein each said lower corner section is formed of a single tubular member.

7. A sports racquet as defined in claim 6, wherein said frame includes a pair of converging shafts, each joined to a lower corner section, and a handle portion joined to said shafts, and wherein said lower corner sections, shafts, and handle portion are formed by a pair of tubular members.

8. A process for making a sports racquet having side sections and upper corner sections comprising the steps of forming a pair of side sections each comprising a pair of tubular members and a pair of upper corner sections, each formed of a single tubular member, and joining each upper corner section to a side section.

9. A process according to claim 8, comprising the steps of providing a pair of prepreg tubes for forming one of said side sections and a single prepreg tube for forming an upper corner section;

joining an end of said single prepreg tube with ends of said pair at a joint region;

providing a pair of inflatable bladders;

directing one bladder through each of said pair of prepreg tubes and both bladders through said single prepreg tube;

positioning said prepreg tubes in a mold;

positioning a plurality of mold insert members, each shaped to form a string port hole, between said pair of prepreg tubes;

inflating said bladders while heating said mold to form said frame; and

removing said mold insert members from said frame.