Spinal surgery system and method

• US 7,503,920 B2
• Filed: 01/05/2005
• Issued: 03/17/2009
• Est. Priority Date: 08/11/2004
• Status: Active Grant

• Current Assignee: SeaSpine, Inc. (Orthofix Medical Inc.)
• Original Assignee: Tzony Siegal
• Inventors: Siegal, Tzony
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Comstock; David
• Application Number:
  US11/028,655
• Publication Number:
  US 20060036273A1
• Time in Patent Office: 1,532 Days
• Field of Search: 606/61, 606/79, 606/80, 606/84, 606/92, 606/93, 606/167, 606/170, 606/179, 606/87, 606/96, 606/99
• US Class Current: 606/79
• CPC Class Codes: A61B 17/1642 for producing a curved bore
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/7094 Solid vertebral fillers; devices for inserting such fillers
• CPC Class Codes: A61B 2017/00309 Cut-outs or slits
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2017/320056 Tunnelers
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30242 spherical
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2002/444 for replacing the nucleus pulposus
• CPC Class Codes: A61F 2230/0071 spherical
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

Apparatus and method for minimally invasive spinal surgery employs an elongated flexible guide element inserted so as to pass in through a first lateral posterior incision, through the spinal column anterior to the spinal cord, and out through a second lateral posterior incision contralateral to said first incision. The guide element is used to guide various elements to a desired position within the spinal column as part of the surgical procedure. Preferably, two hollow rigid tubes rigidly coupled outside the body in converging relation are used to define a working gap within the spinal column through which the guide element passes. This provides a platform for manipulation of tissues and introduction of implants anterior to the spinal cord. Procedures described include reinforcement of a degenerative intervertebral disc and restoration of a damaged vertebral body.

Claims

1. A tunneling system for forming an arcuate tunnel through biological tissue, the tunneling system comprising:

(a) a rigid delivery conduit having an inner channel and an open end, at least part of said inner channel being substantially straight; and

(b) a tunneling device for deploying within said inner channel and advancing beyond said open end, at least a distal portion of said tunneling device being formed from a series of substantially rigid elements interconnected at pivotal interconnection regions having parallel effective hinge axes, said interconnection regions being configured to transfer compressive forces between adjacent of said elements, each of said elements further including at least one contact surface disposed for abutting a corresponding region of an adjacent one of said elements so as to define a maximum deflection of relative pivotal motion between adjacent of said elements,

such that, when said distal portion is deployed within said inner channel, at least part of said distal portion is limited by said rigid delivery conduit to a substantially straight state with said contact surfaces and said corresponding regions separated and, as said distal portion is advanced beyond said open end into said biological tissue, said elements are deflected to said maximum deflection so that a part of said distal portion beyond said open end assumes a pre-defined substantially arcuate state while another part of said distal portion remaining within said delivery conduit is maintained in said substantially straight state.

2. The tunneling system of claim 1, wherein said tunneling device is integrally formed as an elongated body with a plurality of transverse slots spaced along its length, regions between adjacent of said slots providing said substantially rigid elements and regions around said slots providing the pivotal interconnection regions.

3. The tunneling system of claim 2, wherein said elongated body is formed from metallic material.

4. The tunneling system of claim 2, wherein said elongated body is hollow.

5. The tunneling system of claim 2, wherein at least a distal tip of said elongated body is non-hollow.

6. The tunneling system of claim 2, wherein said elongated body has a substantially rectangular cross-sectional outline.

7. The tunneling system of claim 2, wherein said transverse slots are substantially V-shaped.

8. The tunneling system of claim 2, wherein said transverse slots are substantially parallel-sided.

9. The tunneling system of claim 1, wherein each of said elements includes at least two of said contact surfaces and a corresponding two abutment regions, said at least two contact surfaces being non-coplanar.

10. The tunneling system of claim 1, wherein said tunneling device terminates in a distal tip having a bevel angle inclined so as to tend to deflect said elements towards said arcuate state when advanced.

11. The tunneling system of claim 10, wherein said bevel angle is inclined between 20°

and 70°

to a longitudinal axis of said tunneling device when in said substantially straight state.

12. The tunneling system of claim 1, further comprising a drive device associated with said delivery conduit and with said tunneling device, said drive device being configured to advance said tunneling device relative to said delivery conduit.

13. The tunneling system of claim 12, wherein said tunneling device features a series of recesses, said drive device having at least one projecting feature for engaging at least one of said recesses.

14. The tunneling system of claim 1, wherein said tunneling device further includes a tensioning element deployed along at least part of a length of said tunneling device for biasing adjacent of said elements to said maximum deflection.

15. An apparatus for use in performing a minimally invasive spinal surgical procedure via a pair of bilateral stab wounds on either side of a subject region of the spine of a patient, the apparatus comprising:

(a) a first hollow rigid tube having a proximal end and a distal end, said distal end for insertion through a first of the stab wounds;

(b) a second hollow rigid tube having a proximal end and a distal end, said distal end for insertion through a second stab wound in the back of a patient;

(c) a rigid coupling for rigidly coupling said first and second tubes such that said tubes converge towards said distal ends but maintain a predefined gap between said distal ends; and

(d) a tunneling system deployable along said first tube for forming an arcuate tunnel so as to traverse said gap between said distal ends of said first and second tubes, said tunneling system including a tunneling device, at least a distal portion of said tunneling device being formed from a series of substantially rigid elements interconnected at pivotal interconnection regions having parallel effective hinge axes, said interconnection regions being configured to transfer compressive forces between adjacent of said elements, each of said elements further including at least one contact surface disposed for abutting a corresponding region of an adjacent one of said elements so as to define a maximum deflection of relative pivotal motion between adjacent of said elements,

such that, when said distal portion of said tunneling device is deployed within said first tube, at least part of said distal portion assumes a substantially straight state with said contact surfaces and said corresponding regions separated and, as said distal portion of said tunneling device is advanced beyond said distal end, said elements are deflected to said maximum deflection so that a part of said distal portion of said tunneling element beyond said distal end of said first tube assumes a pre-defined substantially arcuate state.

16. The apparatus of claim 15, further comprising an elongated flexible guide element for deployment, after removal of said tunneling system, so as to extend through said first hollow tube from said proximal end to said distal end, to traverse said gap and to extend through said second hollow tube from said distal end to said proximal end.

17. The apparatus of claim 15, wherein said first and second tubes are implemented as substantially straight hollow tubes.

18. The apparatus of claim 15, wherein said distal ends of said first and second tubes are implemented as inward-facing beveled ends.

19. The apparatus of claim 15, wherein said distal ends of said first and second tubes are curved towards said gap.

20. The apparatus of claim 15, further comprising a removable trocar removably receivable within each of said first and second tubes for facilitating insertion of said first and second tubes in the back of the patient.